25HI425AS000 Follett

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User Manual

This is the main product document for model 25HI425AS000.

The file format is pdf, 56 pages, you can download this manual here .

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801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
Symphony Plus
25 and 50 Series
Ice and Water Dispensers
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Installation and Service Videos:
www.follettice.com/servicevideolibrary
01234624R04
Installation, Operation and Service Manual
Serial numbers above K39863
Please visit https://www.follettice.com/technicaldocuments
for the Operation and Service manual for your unit.
25/50HI425A-S Wall Mount Dispenser
with SensorSAFE Dispensing
25/50CI425A/W-L Countertop Dispenser
with Lever Dispensing
25/50CI425A/W-S Countertop Dispenser
with SensorSAFE™ Dispensing
25/50HI425A-SI Wall Mount
Ice-only Dispenser with
SensorSAFE Dispensing
25/50CI425A/W-LI Countertop Ice-only
Dispenser with Lever Dispensing
25/50CI425A/W-SI Countertop
Ice-only Dispenser with
SensorSAFE™ Dispensing
Welcome to Follett
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding
after-the-sale support. To ensure that this equipment delivers that same degree of service, review this guide carefully
before you begin your installation.
Should you have need technical help, please call our Technical Service group at (877) 612-5086 or (610) 252-7301.
Please have your model number, serial number and complete and detailed explanation of the problem when
contacting Technical Service.
Getting Started
After uncrating and removing all packing material. Inspect the equipment for concealed shipping damage. All freight
is to be inspected upon delivery. If visible signs of damage exist, please refuse delivery or sign your delivery receipt
"damaged." Follett Customer Service must be notied within 48 hours. Wherever possible, please include detailed
photos of the damage with the original packaging so that we may start the freight claim process.
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2 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Contents
Welcome to Follett. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Getting Started ........................................................................... 1
Specications .............................................................................. 4
Electrical ................................................................................ 5
Ambient ................................................................................. 5
Plumbing ................................................................................ 5
Ventilation clearances ...................................................................... 5
Dry weight ............................................................................... 5
Installation ................................................................................. 6
Before you begin .......................................................................... 6
Installing countertop dispensers with rear exiting utilities (no legs) ................................... 6
Installing countertop dispensers with bottom exiting utilities ........................................ 7
Installing wall mount dispensers .............................................................. 8
User information ........................................................................... 11
How the dispenser works ...................................................................11
Cleaning and sanitizing ..................................................................... 11
Weekly ................................................................................ 12
Monthly ................................................................................ 12
Semi-Annually (more often if conditions dictate) ................................................ 12
Ice Machine and Dispenser ................................................................ 12
Service ................................................................................... 15
Ice machine Operation (all models) .......................................................... 15
The icemaking process .................................................................... 15
Water system ........................................................................... 16
Wiring diagram - Lever .................................................................... 18
Wiring diagram - SensorSAFE .............................................................. 19
Ice machine operational and diagnostic sequences ............................................. 20
Diagnostic Stages ........................................................................ 25
Compressor data ........................................................................ 31
Refrigeration system ...................................................................... 31
Dispenser troubleshooting .................................................................. 32
Lever model troubleshooting guide .......................................................... 32
SensorSAFE model troubleshooting guide .................................................... 32
Ice machine removal instructions ............................................................. 33
Evaporator disassembly ................................................................... 36
Evaporator reassembly .................................................................... 37
Gearmotor replacement ................................................................... 37
Replacement parts ......................................................................... 38
Dispenser exterior ........................................................................ 38
Wheel motor and drive system .............................................................. 39
Dispense chute and splash panel (models with SensorSAFE infrared dispensing) ..................... 40
Dispense chute and splash panel (models with lever dispensing) .................................. 41
Dispenser electrical box – SensorSAFE models ................................................ 42
Dispenser electrical box – lever models ....................................................... 43
Water and drain ......................................................................... 44
Water treatment accessories for Symphony Plus ice and water dispensers ........................... 45
Air-cooled ice machines ................................................................... 46
Water-cooled ice machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Evaporator replacement parts .............................................................. 50
Ice machine electrical components .......................................................... 52
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 3
Check your paperwork to determine which model you have. Follett model numbers are designed to provide
information about the type and capacity of Follett ice dispensing equipment. Following is an explanation of the
different model numbers.
25CI425A-LI
I = ice-only; no water
Dispense actuation, L = lever, S = SensorSAFE
Condenser type, A = air-cooled, water-cooled
Ice machine capacity in lbs per day
Ice machine location, I = integral
Dispenser conguration, C = countertop, H = wall mount
Approximate storage capacity in lbs
CAUTION!
§ Do not tilt unit further than 30° off vertical during uncrating or installation.
§ Dispenser bin area contains mechanical, moving parts. Keep hands and arms clear of this area at all times. If
access to this area is required, power to unit must be disconnected rst.
§ Follett recommends a Follett water lter system be installed in the ice machine inlet water line (standard capacity
#00130229, high capacity #00978957, carbonless high capacity #01050442).
§ Prior to operation, clean the dispenser in accordance with instructions found in this manual.
§ Ice is slippery. Be sure counters and oors around dispenser are clean, dry and free of ice.
§ Do not block right side air intake or top air exhaust.
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4 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Specications
Front View
Countertop
Wall mount
Right Side View Rear View
Front View Right Side View Rear View
25CI425A/W
36"
(91.5 cm)
50CI425A/W
40"
(101.6 cm)
21" (53.4 cm) 24" (61 cm)
23"
(58.5 cm)
10.5"
(26.7 cm)
14.25"
(36.2 cm)
25HI425A/W
36.5"
(92.7 cm)
50HI425A/W
40.5"
(102.9 cm)
21.5" (54.6 cm)
24.5" (62.2 cm)*
14.25"
(36.2 cm)
17"
(43.2 cm)
3/4" FPT
drain
3/8" FPT
condenser
outlet (water-
cooled only)
3/8" FPT
condenser
inlet (water-
cooled only)
3/8" water
inlet
AIR INTAKE
AIR EXHAUST
AIR INTAKE
AIR EXHAUST
* Includes 0.5" (13 mm) for bracket supplied with unit.
0.88 (23 mm)
DRAIN
3/4 MPT MALE
5.69" (14.4 cm)
10.5"
(26.7 cm)
7.69" (19.5 cm)
2.56" (6.5 cm)
1.38" (3.5 cm)
2.63" (6.6 cm)
NEMA
5-15
NEMA
5-15
21.5" (54.6 cm)
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 5
Electrical
§ 115 V, 60 Hz, 1 phase, 11.0A
§ Connect to a 15A dedicated circuit.
§ Furnished with 7 ft (2 m) power cord with a 90° NEMA hospital grade 5-15 plug.
Ambient
Air temp* 100 F/38 C Max. 50 F/10 C Min. (Best performance below 80 F (27 C)
Water temp
90 F/32 C Max. 45 F/7 C Min. (Best performance below 70 F (21 C)
Water pressure (psi/bar) 70/5 Max. 10/0.7 Min.
* Ambient air temperature is measured at the air-cooled condenser coil inlet.
Ambient water temperature is measured in the ice machine oat reservoir.
Plumbing
Connections 25/50CI425A Rough-ins 25/50HI425A
Dispenser drain 3/4" MPT Air-cooled 3/4" FPT
Water inlet 3/8" FPT 3/8" FPT
Condenser inlet Water-cooled 3/8" FPT N/A
Condenser outlet Water-cooled 3/8" FPT N/A
Note: Water shut-off recommended within 10 ft. (3m) of dispenser. Drain to be hard-piped and insulated. Maintain at
least 1/4" per foot (20 mm per 1 m) run of slope.
Ventilation clearances
Air-cooled Water-cooled
Required for ventilation 3" (77 mm) each side N/A
Suggested for service 12" (30.5 cm) top,
6" (15.3 cm ) left side
12" (30.5 cm) top
Note: Do not block right side air intake or right side air exhaust.
Dry weight
§ 25/50CI425A/W (countertop): 215 lbs. (98 kg)
§ 25/50HI425A/W (wall mount): 230 lbs. (105 kg)
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6 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Installation
Before you begin
§ All dispensers must be installed level in both directions to ensure proper operation.
§ Provide proper ventilation clearances.
§ Countertop units provide the option of taking utilities out bottom or back of dispenser (on wall mount units and
countertop units with legs, utilities exit from back).
§ Wall mount model utilities exit through back of dispenser only.
§ Directions for each installation follow.
WARNING!
§ DO NOT LIFT UNIT AT THESE
POINTS. Panels will not support
weight of unit
§ Failure to follow warning may
result in equipment damage or
personal injury
Installing countertop dispensers with rear
exiting utilities (no legs)
1. Position dispenser in desired location.
2. Mark dispenser outline on counter and
remove dispenser.
3. Drill four 7/16" holes in counter to anchor
dispenser to counter (Fig. 1).
4. Apply a thick bead approximately 1/4" (7 mm)
diameter of NSF listed silicone sealant (Dow
Corning
®
RTV-732 or equivalent) 1/4" (7 mm)
inside marked outline of dispenser.
5. Reposition dispenser on counter and secure
to counter with four 3/8"-16NCbolts.
6. Smooth excess sealant around outside of
dispenser.
7. Make utility connections (Fig. 2).
CAUTION!
§ Do not connect water-cooled condenser outlet line
to the dispenser drain line.
8. Turn on water supply and check for leaks.
9. Clean dispenser and ice machine before
putting into service.
10. Turn power on and allow ice machine to
produce ice.
Fig. 1 Countertop anchoring locations
12.50"
(31.8 cm)
1.56"
(40 mm)
20" (50.8 cm)
.50"
(13 mm)
4X
Ø.375"
(10 mm)
hole
Fig. 2 Utility connections as viewed from top for
countertop back access
condenser inlet
3/8" FNPT
condenser outlet
3/8" FNPT
drain
3/4" MPT
potable water
3/8" FNPT
power
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 7
Installing countertop dispensers with bottom
exiting utilities
WARNING!
§ A sturdy work surface capable of supporting the
entire dispenser must be used.
§ The work surface must be large enough to
accommodate height of dispenser.
§ Failure to provide proper support may result in
personal injury.
1. Position dispenser with dispense chutes facing
upward on sturdy work surface (Fig. 3).
Fig. 3
5.00"
(12.7 cm)
min.
2. Move drain tting from back of dispenser and
mount (Fig. 4.1).
3. Cut drain tube to length and attach to barbed
connection (Fig. 4.2).
4. Move inlet water tting from back of dispenser
and mount (Fig. 4.3).
5. Cut water tubing to length and re-insert into
water tting.
6. Water-cooled only. Disconnect internal
condenser water inlet and outlet ttings.
7. Water-cooled only. Relocate water inlet and
outlet ttings and reconnect (Fig. 4.4). Note:
The water inlet is connected to the condenser;
the outlet line is connected to the water
regulating valve.
8. Remove the drain plug from the internal drain
line connection point and relocate to back of
dispenser and reconnect.
Fig. 4
Water cooled
only
TRIM DRAIN TUBE FOR
NEW DRAIN FITTING
LOCATION.
1
2
3
4
5
9. Raise the dispenser upright and position in
desired location.
10. Mark dispenser outline on counter and remove
dispenser.
11. Cut countertop utility opening and drill four
7/16" holes to anchor dispenser to counter
(Fig. 5).
12. Apply a thick bead approximately 1/4" (7 mm)
diameter of NSF-listed silicone sealant (Dow
Corning* RTV-732 or equivalent) 1/4" (7 mm)
inside marked outline of dispenser.
13. Reposition dispenser on counter and secure to
counter with four 3/8"-16NCbolts.
14. Smooth excess sealant around outside of
dispenser and make utility connections
through countertop cutout.
CAUTION
§ Do not connect water-cooled condenser outlet line
to the dispenser drain line.
15. Turn on water supply and check for leaks.
16. Clean dispenser and ice machine.
1 7. Turn power on and allow ice machine to
produce ice.
Fig. 5
2.50"
(6.36 cm)
12.50"
(31.8 cm)
14.00"
(35.6 cm)
4X
Ø.375"
(10 mm)
hole
21.00"
(53.3 cm)
20.00"
(50.8 cm)
1.56"
(4.0 cm)
0.50"
(13 mm)
16.00"
(40.7 cm)
1.56"
(4.0 cm)
Cutout
connections
through
bottom
16.50"
(41.9 cm)
7.00"
(17.8 cm)
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8 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Installing wall mount dispensers
WARNING!
§ Wall mount dispensers are intended to be mounted
above a sink, eliminating the need for a drain pan.
§ Before beginning installation verify that the sink size
and location meet the requirements shown in Fig. 6.
§ If requirements are not met, a drain pan must be
used to prevent ice and water from falling on counter
or oor.
§ FAILURE TO TAKE THESE PRECAUTIONS
COULD RESULT IN SLIPS AND FALLS ON WET
FLOORS
Fig. 6 – Minimum sink requirements (without drain
pan), front view
Front View
21.50"
(54.7 cm)
Front View
21.50"
(54.7 cm)
23.00"
(58.5 cm) min.
Sink centered
below dispenser
14.25"
(36.2 cm) min.
Sink centered
below chutes
Fig. 7 – Minimum sink requirements (without drain
pan), side view
30.00" (76.2 cm)
MIN DISTANCE TO SINK FRONT
SUGGESTED POWER
CORD ROUTING
17.01"
(43.2 cm)
18.92"
(48.1 cm)
24.36" (61.9 cm)
18.00" (45.7 cm)
25HI425
35.88" (91.1 cm)
50HI425
39.88" (101.3 cm)
SIDE VIEW
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 9
1. Locate wall bracket mounting position relative
to wall studs (Fig. 8). Install the supplied
wall bracket with six 3/8" diameter fasteners
(Fig.10.1).
Note: Three holes are available at each fastening
site to allow capture of studs or supports
within the wall.
2. Locate and cut utility hole (Fig. 10.2) in wall
using Fig. 9 dimensions.
3. Rough in utilities. Wall mount bracket
dimensions can be used as a template.
§ Water: 1/2" FNPT
§ Drain: 3/4" MPT
4. Lift dispenser onto wall bracket positioning
unit so that hook on back of dispenser is
captured by wall bracket support angle
(Fig.10.3).
5. Install two 1/4" X 20 screws through bottom of
wall bracket into bottom of dispenser to secure
dispenser to wall bracket (Fig. 10.4).
6. Install supplied 1/2" MPT X 3/8" push-in
adapter onto 1/2" FNPT water supply.
Fig. 8 – Wall bracket location guide
16.00"
(406 mm)
0.75"
(19 mm)
6.00"
(15.2 cm)
25HI425A
19" (48.3 cm)
50HI425A
21" (53.3 cm)
1.00" (25 mm)
WALL STUDS
WALL STUDS
ANCHOR POINTS
0.438" (11 mm)
CLEARANCE
FRONT VIEW
TOP VIEW
25HI425A
13" (33.0 cm)
50HI425A
15" (38.1 cm)
2.00" (51 mm)
3.44" (8.7 cm)
12.37" (31.4 cm)
3.53" (9.0 cm)
WALL CUTOUT
Fig. 9 – Wall mount, utility location
10.69" (27.1 cm)
3/4 COPPER TUBE
0.77" (2.0 cm)
1.43" (3.6 mm)
FRONT VIEW
6.70" (17.0 cm)
POWER CORD EXIT
3.99" (10.1 cm)
POTABLE WATER
3/8 COPPER TUBE
Fig. 10 – Wall mount bracket and fastener
requirements
3
1
2
4
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10 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
7. Connect supplied 3/8" water line between
water supply and water inlet fitting (Fig. 11.1).
8. Using supplied 3/4" drain tubing and barbed
fittings, connect 3/4" barbed drain elbow tting
on dispenser to 3/4" FNPT drain (Fig. 11.2).
9. Route power cord through utility access hole
to power supply (Fig. 11.3).
10. Turn on water supply and check for leaks.
Fig. 11 – Dispenser bottom view
1
2
3
11. Install bottom panel (Fig. 12). Fig. 12
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 11
User information
How the dispenser works
Follett’s 25/50CI series automatic-load ice and water dispensers are equipped with Follett’s 425 lb (181kg)/day
ice machine. In the continuous icemaking process, water freezes to the inside wall of the evaporator. A rotating
stainless steel auger carries the ice to the top of the evaporator where it is compressed and extruded through an
outlet port. The ice is then pushed through a tube to the storage hopper. When the hopper is full, a bin thermostat
opens and shuts the ice machine off. When the dispense mechanism is activated, a dispense motor is turned on,
causing the wheel to turn. This moves ice to the dispense chute where it drops by gravity into the container held
below the chute.
How SensorSAFE infrared dispensing works
Follett’s SensorSAFE infrared dispensing maximizes sanitation and minimizes the possibility of cross-contamination
by eliminating physical contact between the cup or container and dispenser. Sensors in the panel use reected
infrared light to detect the presence of the container and send a signal to a control board which then activates the
appropriate components for ice or water dispensing.
The SensorSAFE infrared dispensing package includes a cleaning switch under the left side of the front cover
which temporarily shuts off dispensing to allow cleaning of the panel and lenses. If the switch is not turned back on
after cleaning, the dispenser automatically resets after two minutes for normal operation.
SensorSAFE infrared dispensing also includes a time limit safety feature which automatically stops ice dispensing
after one minute of continuous dispensing. Dispensing can be resumed by moving the container away from the
dispenser and returning it to the activation zone.
Cleaning and sanitizing
Follett ice machines and dispensers, and their associated cleaning and sanitizing procedures, are designed for
use with potable water sources. The presence, or suspected presence, of infectious agents may call for additional
measures, including the replacement of components and more comprehensive disinfection measures. Follett
recommends that these cleaning and sanitizing procedures be reviewed with the appropriate infectious agent
subject matter experts to assure complete remediation.
Periodic cleaning of Follett’s ice and water dispenser and ice machine system is required to ensure peak
performance and delivery of clean, sanitary ice. The recommended cleaning procedures that follow should be
performed at least as frequently as recommended and more often if environmental conditions dictate.
Follett recommends sanitizing the pressurized water lines prior to cleaning the ice machine/dispenser. Follett
offers two kits: order P/N 01089572 when a Follett lter system with a pre-lter bowl is present, or P/N 01089580
when a Follett lter system is not present. Follow the instructions provided with the respective kits to sanitize the
pressurized water lines immediately before cleaning the ice machine/dispenser.
Cleaning of the condenser can usually be performed by facility personnel. Cleaning of the ice machine system
should be performed by your facility’s trained maintenance staff or a Follett authorized service agent. Regardless
of who performs the cleaning, it is the operator’s responsibility to see that this cleaning is performed according to
the schedule below. Service problems resulting from lack of preventive maintenance will not be covered under the
Follett warranty.
Recommended cleaning intervals*
Symphony Plus Frequency
Drain Line weekly
Drain Pan/Drip Pan weekly
Exterior, Water Station Tube as needed
Condenser monthly (air-cooled only)
Dispenser and Components semi-annually
Ice Machine semi-annually
Transport Tube semi-annually
Ice Storage Area/Bin semi-annually
Pressurized Water Sanitizing semi-annually
* Ice machine and dispenser must be cleaned prior to start-up.
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12 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Weekly
CAUTION!
§ Do not use solvents, abrasive cleaners, metal scrapers or sharp objects to clean any part of the dispenser.
Dispenser drain pan and drain line
§ Pour 1 gal. (3.8 L) of hot tap water into drain pan to ush drains.
Splash panel front, SensorSAFE™ infrared dispensing
1. Deactivate dispensing by pressing and releasing clean switch located on left side of unit under top front
cover.
2. Clean lens and splash panel front using a soft cloth and mild, non-abrasive, non-chlorine based cleaner.
3. Reactivate dispensing by pressing and releasing clean switch again.
Monthly
CAUTION!
§ Do not use solvents, abrasive cleaners, metal scrapers or sharp objects to clean any part of the dispenser.
Condenser (air-cooled ice machine only)
§ Use a vacuum cleaner or stiff brush to carefully clean condenser coils of lint and debris to ensure optimal
performance.
Semi-Annually (more often if conditions dictate)
§ A cleaning procedure should always include both the ice machine and dispenser.
§ Icemaking system can be cleaned in place.
CAUTION!
§ Wear rubber gloves and safety goggles (or face shield) when handling SafeCLEAN Plus™ and IMS-III solutions.
§ Use only Follett approved cleaners.
§ It is a violation of Federal law to use the Nu-Calgon
®
IMS-III solution in a manner inconsistent with its labeling.
§ Do not use solvents, abrasive cleaners, metal scrapers or sharp objects to clean any part of the dispenser.
Cleaning Tool Checklist
§ (1 or 2) 1.5 gallon (or larger) plastic bucket
§ (2) clean cloths
§ Sanitary gloves
§ Safety glasses
§ (2) SaniSponge™ (P/N 00131524 - single sponge)
§ SafeCLEAN Plus ice machine cleaner
§ [OPTIONAL] Nu-Calgon IMS-III no-rinse sanitizer (P/N 00979674 – 16  oz. bottle)
SafeCLEAN Plus Solution: Follow the directions on the SafeCLEAN Plus packaging to mix 1 gal. (3.8 L) of Follett
SafeCLEAN Plus solution. Use 100 F (38 C) water.
[OPTIONAL] No-rinse Sanitizing Solution: Follow the directions on the Nu-Calgon IMS-III packaging to mix
1gal. (3.8 L) of IMS-III solution. Use 100 F (38 C) water.
Ice Machine and Dispenser
Cleaning Procedure
Note: Check drains and drain cup to ensure they are open and owing freely.
1. If ice machine was running recently, ensure that the evaporator is completely free of ice before proceeding.
If there is ice in the evaporator, complete steps 2-7 using only hot water to remove the ice, then begin
Cleaning Procedure again.
2. Remove front cover and turn OFF bin signal switch.
3. Dispense all ice from storage hopper and discard.
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 13
4. Remove splash panel.
5. Press CLEAN switch. The MAINTENANCE light will turn on and the machine will drain. Wait for the LOW
WATER light to turn on.
6. Remove lid from cleaning cup and ll (about 1 quart) until SafeCLEAN Plus solution completely lls the
reservoir. Place lid back on cup. Save remainder of SafeCLEAN Plus solution.
7. CLEANER FULL light will turn on and machine will start cleaning cycle, then rinse three times; this
process takes approximately 15 minutes.
8. While ice machine is cleaning, clean dispenser as follows:
a. Turn OFF dispenser power.
b. Remove hopper lid.
c. Remove knurled nuts from front of storage hopper.
d. Remove stud assembly, baffle, wheel, and any remaining ice.
e. Remove dispense chutes from splash panel.
f. Remove water dispense tube. Soak in SafeCLEAN Plus solution and clean thoroughly with a small brush.
Rinse with clean water and reinstall.
g. Submerse drain grille in SafeCLEAN Plus solution and allow to soak to remove any scale buildup.
h. Wipe inside of hopper lid, stud assembly, baffle, wheel, inside of storage area, dispense chutes, drain grille
and drain pan with damp cloth wrung out in SafeCLEAN Plus solution. Thoroughly rinse all parts with damp
cloth wrung out with clean water.
Note: To avoid possible damage to motor assembly, only use a damp cloth to clean storage hopper. Do not
allow water to run through motor shaft hole in bottom of hopper.
9. When machine is nished cleaning, the MAINTENANCE light will turn off.
Finish cleaning – SafeCLEAN Plus only
10. Reinstall dispense chutes, wheel, baffle, stud assembly and knurled nuts.
11. Remove top bearing insulation. Loosen Phillips-head screw on nozzle connected to evaporator. Remove
nozzle from evaporator side only, leave other side of nozzle connected to transport tube.
12. Soak one SaniSponge in remaining SafeCLEAN Plus solution.
13. Insert the sponge soaked in cleaning solution into nozzle, then insert a dry sponge into the nozzle.
14. Replace nozzle onto evaporator and tighten screw. Ensure drain is connected to reservoir and vent tubes
are connected to evaporator drain pan. Replace top bearing insulation.
15. Turn ON bin signal switch. Wait for ice to push sponges through transport tube.
16. Collect sponges from ice storage bin.
1 7. Replace hopper lid, machine top, turn ON dispenser power and install front cover.
18. After 10 minutes, dispense all ice and discard.
[OPTIONAL] Finish cleaning – No-rinse sanitizing with Nu-Calgon IMS-III
19. Press CLEAN switch. The MAINTENANCE light will turn on and the machine will drain. Wait for the LOW
WATER light to turn on.
20. Remove lid from cleaning cup and ll (about 1 quart) until sanitizing solution completely lls the reservoir.
Place lid back on cup. Save remainder of sanitizing solution.
2 1. CLEANER FULL light will turn on and machine will start cleaning cycle then rinse three times; this
process takes approximately 15 minutes.
22. While ice machine is sanitizing, clean dispenser as follows:
a. Wipe inside of hopper lid, stud assembly, baffle, wheel, inside of storage area, dispense chutes, drain grille
and drain pan with damp cloth wrung out in sanitizing solution. Do not rinse off the sanitizing solution.
Note: To avoid possible damage to motor assembly, only use a damp cloth to clean storage hopper. Do not
allow water to run through motor shaft hole in bottom of hopper.
23. Reinstall dispense chutes, wheel, baffle, stud assembly and knurled nuts.
24. When machine is nished rinsing, the MAINTENANCE light will turn off.
25. Remove top bearing insulation. Loosen Phillips-head screw on nozzle connected to evaporator. Remove
nozzle from evaporator side only, leave other side of nozzle connected to transport tube.
26. Soak one SaniSponge in remaining sanitizing solution.
background
14 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
2 7. Insert the sponge soaked in sanitizing solution into nozzle then insert a dry sponge into the nozzle.
28. Replace nozzle onto evaporator and tighten screw. Ensure drain is connected to reservoir and vent tubes
are connected to evaporator drain pan. Replace top bearing insulation.
29. Turn ON bin signal switch. Wait for ice to push sponges through transport tube.
30. Collect sponges from ice storage bin.
3 1. Replace hopper lid, machine top, and install front cover.
32. After 10 minutes, dispense all ice and discard.
User Interface and Exterior Cabinet
§ Clean stainless steel panels with stainless steel cleaner.
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 15
Service
Ice machine Operation (all models)
Follett’s ice machine consists of four distinct functional systems:
§ Harvesting system
§ Water system
§ Electrical control system
§ Refrigeration system
These four systems work together to accomplish the production and harvesting of ice. A problem in any one of
these systems will result in improper operation of the entire ice production cycle. When troubleshooting the ice
machine, it is important to analyze the entire system operation to determine which system is not functioning
properly, then pinpoint the component within that system that is malfunctioning. Determine what corrective action
must be taken before making any adjustments or replacing any components.
The icemaking process
The Maestro Plus ice machine uses a stainless steel jacketed evaporator and operates on a continuous freezing
cycle. Water is supplied to the evaporator from the water reservoir where the water level is controlled by conductivity
probes.
When the ice machine is running, a layer of ice forms on the interior surface of the evaporator. This ice is
continuously removed by a slowly rotating (12RPM) auger. The auger carries the ice upward into the cavity
formed by the top bearing housing and the compression loop, where it is compressed to remove excess water.
When the ice reaches the desired hardness it rotates within the cavity and is forced through a discharge port
and compression nozzle and into the ice transport tube. The discharge tube and compression nozzle are slightly
restricted to further compress the ice and produce the desired hardness.
A solid state control board located in the electrical box of the ice machine controls the normal operation of the ice
machine and monitors gearmotor torque. This control board will shut down the ice machine should an over-torque
condition occur. It is very important that you familiarize yourself with the operational sequences detailed in this
manual before attempting to service the ice machine.
water
inlet
auger
compression nozzle
ice transport tube
evaporator
port
background
16 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Water system
The water level in the evaporator is controlled by a ll solenoid (Fig 13) and level detecting sensors. Water sensing
rods (Fig. 14) extend down into the reservoir at the end of the evaporator assembly. The system works via electrical
conductivity as follows:
One of the longest probes is a common. When water is between any of the other probes and the common, the
PC board will sense the activation. During normal operation, the water level rises and falls between the Normal
High and Normal Low sensors. As water is consumed to make ice, the level will fall until the Normal Low sensor is
exposed, triggering the water feed solenoid on. Water will ll until the Normal High sensor is activated.
Note: The potable water dissolved solids content must be greater than 10 ppm for the water control system to
function properly. If using reverse osmosis water ltration system, ensure T.D.S level is greater than 10 ppm.
Fig. 13 – Water system diagram
CLEANING CUP
WATER SUPPLY
3/8" FPT, 45-90 F (7-32 C)
10-70 PSI (69-483 KPA)
RESERVOIR FILL
SOLENOID
WATER
RESERVOIR
EVAPORATOR
ICE
NOZZLE
DRAIN PAN
VENT
TO DRAIN CUP
Fig. 14 – Water level diagram
B A
C
D
B COMMON
C HIGH
A ALARM LOW
D LOW
NORMAL OPERATING RANGE
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 17
Electrical box and control board
CAUTION!
§ Disconnect power to unit before putting hands or arms in storage area or attempting any repair or service to
equipment.
Fig. 15 – Electrical component locations
bin thermostat
capillary tube
ice level
control stat
Top View
ice tube
mounting bracket
well nut
knurled screw
rubber
grommet
icemaker
electrical
box
dispenser
electrical
box
hopper
assembly
Fig. 16 –
Control board dip switch settings
Sleep cycle
enabled
Not used
Sleep cycle
dispense duration
60 min. time delay
Flush enabled
Maint. timer OFF
OFF ON
Sleep cycle
disabled
Not used
Sleep cycle
dispense duration
20 min. time delay
Flush disabled
Maint. timer ON
1 2 3 4 5 6 7 8
Sleep cycle dispense duration
OFF ON
1 2 3 4 5 6 7 8
4 5 4 5
4 5 4 5
35 s
15 s
5 s
60 s
OFF POSITION ON POSITION
background
18 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Wiring diagram - Lever
4
2
3
1
8
9
5
7
6
BIN T-STAT
1 2 3 4
POWER
1 2
99 BLACK
93 BLACK
94 WHITE
95 GREEN
44 RED
98 BLACK
100 BLACK
97 WHITE
98 BLACK
43 BLACK
41 GREEN
49 BLACK
44 RED
45 BLUE
46 PURPLE
42 WHITE
48 WHITE
47 ORANGE
GROUND
SCREW
LEVER DISPENSERS
CONTROL BOX
TO ICE MACHINE POWER
TO ICE MACHINE BIN SIGNAL
(CONTACT CLOSURE)
4
1
3
2
7
6
5
9
8
1
2
M
DISPENSE
MOTOR
91 WHITE
92 PURPLE
LEVER DISPENSERS
SPLASH PANEL
1
4
2
3
5
1
2
S
87 WHITE
86 WHITE
88 BLUE
89 PURPLE
82 BLUE
83 PURPLE
81 WHITE
84 RED
34 RED
35 BLUE
36 PURPLE
37 ORANGE
BLACK
GREEN
WHITE
1
4
2
3
5
NEUTRAL-WHITE
GROUND-GREEN
115/1/60-BLACK
34 RED
35 BLUE
36 PURPLE
37 ORANGE
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 19
Wiring diagram - SensorSAFE
4
2
3
1
8
5
7
6
43 BLACK
41 GREEN
44 RED
45 BLUE
46 PURPLE
42 WHITE
48 WHITE
47 ORANGE
CLEAN
SWITCH
105 WHITE
106 BLACK
9
49 BLACK
BIN T-STAT
1 2 3 4
POWER
1 2
ICE
NEUTRAL
WM
SOL
WTR
CLN
WTR
L1
GND
102 WHITE
99 BLACK
93 BLACK
94 WHITE
95 GREEN
96 BLACK
49 BLACK
48 WHITE
102 WHITE
101 BLACK
100 BLACK
103 GREEN
96 BLACK
45 BLUE
44 RED
106 BLACK
46 PURPLE
105 WHITE
103 GREEN
97 WHITE
98 BLACK
98 BLACK
SCREW
GROUND
SensorSAFE
DISPENSERS CON-
TROL BOX
TO
SPLASH
PANEL
TO ICE MACHINE POWER
TO ICE MACHINE BIN SIGNAL
(CONTACT CLOSURE)
4
1
3
2
7
6
5
9
8
1
2
M
DISPENSE
MOTOR
91 WHITE
92 PURPLE
1
4
2
3
5
S
1
2
WATER
SOLENOID
87 WHITE
86 WHITE
82 BLUE
83 PURPLE
81 WHITE
34 RED
35 BLUE
36 PURPLE
37 ORANGE
BLACK
GREEN
WHITE
1
4
2
3
5
NEUTRAL-WHITE
GROUND-GREEN
115/1/60-BLACK
34 RED
35 BLUE
36 PURPLE
37 ORANGE
SensorSAFE
DISPENSERS
SPLASH PANEL
WATER SENSOR
ICE SENSOR
BOX
TO
background
20 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Ice machine operational and diagnostic sequences
The wiring diagrams that follow illustrate the circuitry of Follett ice machines used with 25/50 series ice dispensers.
Both normal operation (stages 1—8) and non-normal diagnostic sequences showing torque-out for use in
troubleshooting are shown.
Circuitry notes
§ Bin signal is contact closure only — DO NOT SUPPLY POWER.
Note: The operation stage descriptions that follow are based on the unit containing the split-phase gear
motor.
Normal operation – Stage 1
Power is supplied to L1 of the control board, the POWER LED light begins ashing. The ice level bin thermostat in
the dispenser is closed and calling for ice, supplying contact closure to the control board. The LOW BIN LED will be
on. The control board will now go through the start-up sequence. The board checks the water sensors (located in
the reservoir) for continuity between the common probe (B) and the high probe (C). If continuity is not sensed, the
water ll valve (P21) is energized.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 21
Normal operation – Stage 2
When continuity is seen between B and C, the water valve de-energizes, the AUGER output (P4) comes on along
with the MAKING ICE LED. The auger gearmotors start windings are energized through a current style start relay
that is pulled in by the initial high current draw of the gearmotor.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
PSC: Start winding
energized through
capacitor.
Normal operation – Stage 3
After the initial high current draw drops off, the gearmotor start relay contacts open, dropping out the start winding.
The condenser fan output (P3) comes on 0.5 seconds later.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
PSC: Start
windings stay
energized.
background
22 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Normal operation – Stage 4
One second (1 s) after the fan comes on, the COMPRESSOR output comes on. The compressor circuit uses both
run and start capacitors along with a potential start relay. The start capacitor in energized through the normally
closed contacts of the start relay.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
Normal operation – Stage 5
As the compressor comes up to normal running speed, its start winding generates a voltage potential across the
relay’s coil. This energizes the coil to open the contact and drop out the start capacitor.
The ice machine is now in a normal ice making mode. The ice machine will produce ice until the bin level control in
the ice dispenser is satised.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 23
Normal operation – Stage 6
Once the bin thermostat control opens, the LOW BIN LED goes out. The compressor and gear motor outputs turn
off, the MAKING ICE LED goes out and the TIME DELAY LED comes on. .
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
Normal operation – Stage 7
The fan motor continues for 10 minutes before shutting off. The TIME DELAY LED remains on for 20 minutes.
The ice machine will not start while the TIME DELAY LED is on. To restart the ice machine for troubleshooting
purposes, depress the reset button to clear the control board.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
background
24 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Normal operation – Stage 8
When the dwell time of 20 minutes has expired, the TIME DELAY LED goes off. If 5 seconds of ice has been
dispensed and the SLEEP CYCLE LED (Symphony Plus only) is off, the ice machine will go through the normal
start-up sequence when the bin level control signals the control board for ice.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
Quiet Night/Sleep cycle (Symphony Plus only)
The board monitors ice dispensing through a line voltage input to P15. If the ice dispense has not be initiated for
more than 5 seconds during the 20 minute time delay, the SLEEP CYCLE LED comes on. The machine will stay off
for 12 hours unless 5 seconds of dispensing is seen. After 12 hours, the SLEEP CYCLE LED goes out and the ice
making will resume if the bin thermostat is closed. The sleep cycle dispense duration is adjustable using the DIP
switches on the control board.
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 25
Self-ushing (when enabled)
At the completion of the 20 minute time delay, the machine checks for a cumulative one hour of ice making time
since the last off-cycle ush. If the cumulative ice making time exceeds one hour, the machine will energize the
drain valve P19 for 60 seconds to drain the evaporator. It will then rell with water, ush again, rell and begin
making ice if the LOW BIN LED is on. If the ice making time is less than 1 hour, the machine will start and begin
making ice without draining the evaporator.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
Diagnostic Stages
High gearmotor amps – Stage 1
The HI AMPS error and TIME DELAY LEDs are on indicating that the control board has sensed an over-torque
condition at the P4 terminal (more than 3 amps from the gearmotor) or no current draw (0A) and shut the ice
machine down (strike one). The HI AMPS and TIME DELAY LEDs will remain on for 60 minutes after an over-
torque condition has occurred. The ice machine will remain off as long as these two LEDs are on. After the 60
minute time delay, these LED lights turn off, and the control board will try to go through a normal start-up sequence.
Capacitor
BLACK
YELLOW
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
OR
NO CONNECT
background
26 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
High gearmotor amps – Stage 2
If the restart is successful the board will continue to monitor the current draw on P4 for 60 minutes looking for
a second high amps (above 3A) occurrence. If the ice machine runs without problems for 60 minutes and no
additional torque errors occur, the ice machine will continue normal operation.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
High gearmotor amps – Stage 3
If a second occurrence happens during the 60 minute monitoring period, the HI AMPS LED will come on again
and shut the machine down (strike two). The HI AMPS LED (wihout the TIME DELAY LED) will indicate to the
technician that two consecutive over-torque situations have occurred. The ice machine is shut down at this time and
locked out. It will not restart unless the manual reset button is depressed while power is on.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 27
Loss of water
During operation, the water level cycles between the normal low (D) and normal high (C) water probes - the ll
valve (P21) cycling on and off. If continuity is not detected between the common probe (B) and normal low (D)
within 10 seconds, the LOW WATER and TIME DELAY LEDs will come on and the machine will shut down for
the one hour time delay period. After the time delay, the ll valve will re-energize and wait for continuity between
the common probe and normal high before restarting. LOW WATER LED will remain ON until the water level is
satised.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
background
28 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
High refrigerant pressure
Should the refrigeration pressure rise above 425 psi, the high pressure switch contacts will open. The board sees
the open circuit and the HIGH PRESSURE and TIME DELAY LEDs will come on, the machine shuts down. After
the one hour time delay, the machine will attempt to restart. If the pressure has fallen below the reset point of 295
psi and the board see the contacts closed, the machine will resume normal operation. If the contacts are still open
after the restart, the board will again go into HIGH PRESSURE and TIME DELAY, cycling until contact closure is
seen.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
Drain clog
If continuity is seen between the two drain clog sensor probes, the DRAIN CLOG LED will come on and the
machine will shut down. The machine will not restart unless the manual reset button is depressed while power is on.
5
2
1
Start
Run
Compressor
T.O.L.
MAINTENANCE
LOW WATER
TIME DELAY
SLEEP CYCLE
MAKING ICE
LOW BIN
POWER
SERVICE
HI AMPS
HI PRESSURE
DRAIN CLOG
CLEANER FULL
High
Pressure
Switch
R
S
C
Gearmotor
Start
Relay
Start
Relay
N
L1
Fan
A B C D
Water Sensors
RESET
Fill
Valve
Drain
Valve
3
4
2
Bin T-Stat
Clean Switch
Drain Clog Sensor
P6
P21
P20
P19
P3
P22
P4
AUGER
WATER LEVELS
BIN
P11
HI PRS
L1
R
S
C
RED
WHITE
WHITE
BLACK
BROWN
BLUE
RED
BLACK YELLOW
Compressor
Electrical Box
COMPRESSOR
1 2 3 4 5 6 7 8
BLACK
N
P15
Ice Dispense Input
Capacitor
BLACK
YELLOW
OR
NO CONNECT
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 29
Electrical control system schematic
WATER LEVELS
P17
BIN
P12
CLEAN SAFE
P11
POWER
LOW BIN
MAKING ICE
SLEEP CYCLE
TIME DELAY
LOW WATER
MAINTENANCE
SERVICE
HI AMPS
HI PRESSURE
CLEANER FULL
RESERVOIR
WATER SENSOR
MAINT.
CLEAN
HI PRS
P14
HIGH
PRESS
P
A B C D
BLACK
YELLOW
ORANGE
RED
GRN #17
BLACK #51
BLACK #23
BIN
CONTACT
CLOSURE
L1
L2/N
DISP
GND
BLACK #23
GRN-YEL #24
WHITE #25
BLACK #26
WHITE
BLUE
SPLIT-PHASE
START
RELAY
3
4
2
YELLOW
BLACK
T.O.L.
START
RUN
FAN
FEED VALVE
DRAIN VALVE
RED #16
WHITE #121
WHITE #13
BROWN #14
BLACK #122
BLUE #07
BLACK #51
WHITE #52
COMP.
R
C
S
O.L.
C2 START
1 2 3 4 5 6 7 8 9
GREEN #53
COMPRESSOR
COMPRESSOR
ELECTRICAL
BOX
BLACK #51
WHITE #52
GREEN #53
RED #54
ORANGE #55
BLACK #56
GREEN #57
BLACK #58
BLACK #59
6
4
1
2
5
BLACK #61
WHITE #62
GREEN #63
WHITE #64
BLACK #65
BLACK #66
GREEN #67
BLACK #68
BLACK #69
C1 RUN
BLACK #66
BLACK #69
BLACK #71
#15
#04
#05
WHITE
DRAIN CLOG
SENSOR
BLACK
VIOLET
DRAIN CLOG
MODEL SELECT
SERIAL COMM
COMPRESSOR
AUGER
WATER LEVELS
HI PRS
BIN RS485
RS485 UI
CURRENT SENS
RESET
PROGRAM
P5
ICE AUX WATER AUX
D9
D8
D7
D6
D5
D4
D37
D3
D2
D18
D16
D15
D14
D13
D12
D11
D10
D1
T1
P18
P11
P13
P17
P12
P14
P16
P15
P4
T2
S1
S2
K1
P7
P8
P10
K3
1
2
6
5
P9
L1 L1L1
N N N N N N N N N
P2
P1
P21
P20
P19
P3
BLACK #01
P6
P22
D19D22D21D20
D17
D48
BLACK
BLACK
BLUE
OR
CAPACITOR
T.O.L.
START
RUN
BLACK
YELLOW
PSC MOTOR
Refrigeration cycle
high side
service port
filter dryer
condenser
low side service port
high pressure
switch
compressor
evaporator
thermostatic
expansion
valve
high
pressure
vapor
high
pressure
liquid
low
pressure
vapor
low
pressure
liquid
background
30 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Air-Cooled ice machine capacity/24hrs.
Ambient Air Temperature F/C
Inlet Water Temperature F/C
F 60 70 80 90 100
C 16 21 27 32 38
50 460 425 390 355 320 lbs.
10 208 193 177 161 145 kg.
60 437.5 405 372.5 340 307.5 lbs.
16 198 184 169 154 139 kg.
70 415 385 355 325 295 lbs.
21 188 175 161 147 134 kg.
80 405 375 345 315 285 lbs.
27 184 170 156 142 129 kg.
90 395 365 335 305 275 lbs.
32 179 166 152 138 125 kg.
Water-Cooled ice machine capacity/24hrs.
Condenser Water Temperature F/C
Inlet Water Temperature F/C
F 50 60 70 80 90 100
C 10 16 21 27 32 38
50 486 465 443 422 400 389 lbs.
10 220 211 201 191 181 176 kg.
60 464 445 425 406 386 367 lbs.
16 210 202 193 184 175 166 kg.
70 443 425 408 390 372 358 lbs.
21 201 193 185 177 169 162 kg.
80 422 406 389 373 356 340 lbs.
27 191 184 176 169 161 154 kg.
90 400 385 371 356 341 326 lbs.
32 181 175 168 161 155 148 kg.
Water-Cooled ice machine refrigeration pressure
Discharge pressure/suction pressure
Condenser Water Temperature F/C
Inlet Water Temperature F/C
F/C 50/10 70/21 90/32
50/10 280/27 285/29 290/31 psi
70/21 280/27 285/29 290/31 psi
90/32 280/27 285/29 290/31 psi
Ice capacity test
Ice machine production capacity can only be determined by weighing ice produced in a specic time period.
1. Remove top panel and hopper lid of unit.
2. Weigh and record weight of container used to catch ice.
3. Run ice machine for at least 15 minutes.
4. Catch ice for 15 or 20 minutes.
5. Weigh harvested ice and record total weight.
6. Subtract weight of container from total weight.
7. Convert fractions of pounds to decimal equivalents (Ex. 6 lbs 8 oz = 6.5 lbs).
8. Calculate production using following formula:
1440 min. x wt. of ice produced
= Production capacity/24 hr. period
Total test time in minutes
9. Calculated amount per 24 hours should be checked against rated capacity for same ambient and
water temperatures in Ice Production Table (see page 23).
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 31
Compressor data
Compressor current draw
Air-cooled
Ambient air temp. 60 F/15.6 C 70 F/21.1 C 80 F/26.7 C 90 F/32.2 C 100 F/37.8 C
5.8A 6.1A 6.2A 6.2A 6.3A
High side pressure (psi) 190 220 250 290 330
Low side pressure (psi) 27 29 31 33 36
Locked rotor amps 58.8
Gearmotor data Split-Phase PSC (permanent split capacitor)
Gearmotor current 1.8A-1.9A (nominal) 0.8A-0.9A (nominal)
Locked rotor amps 14A 7A-14A (temperature dependent)
Refrigeration system
Important: All service on refrigeration system must be performed in accordance with all federal, state and local
laws that pertain to the use of refrigerants. It is the responsibility of the technician to ensure that these requirements
are met.
Model Charge Refrigerant type
25/50CI425A, 25/50HI425A (air-cooled) 15 oz R404A
25/50CI425W (water-cooled) 9 oz R404A
CAUTION!
§ Recharging of unit at other than factory specications will void ice machine warranty.
Refrigerant replacement requirements
1. Non-contaminated refrigerant removed from any Follett refrigeration system can be recycled and returned
to the same system after completing repairs. Recycled refrigerant must be stored in a clean, approved
storage container. If additional refrigerant is required, virgin or reclaimed refrigerant that meets ARI
standard 700-88 must be used.
2. In the event of system contamination (for example, a compressor burn out, refrigerant leak, presence of
non-condensibles or moisture), the system must be repaired, evacuated and recharged using virgin or
reclaimed refrigerant that meets ARI standard 700-88.
3. Follett Corporation does not approve of recovered refrigerants. Improper refrigeration servicing
procedures will void the factory warranty.
Evacuation
Evacuate the system to a level of 500 microns. When the 500 micron level is reached, close valves and both
manifold and shut down the vacuum pump. Allow the system to sit for approximately 20 minutes. During this period
the system pressure should not rise. If the system pressure rises and stabilizes there is moisture in the system and
further evacuation is needed. If the pressure continues to rise check the system for leaks.
background
32 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Dispenser troubleshooting
CAUTION!
§ Disconnect power to unit before putting hands or arms in storage area or attempting any repair or service to
equipment.
Before calling for service
1. Check that no ice is in the dispenser bin area.
2. Check that congealed ice is not causing a jam.
3. Check that all switches and circuit breakers are on.
4. Check that all drains are clear.
5. Check that water is supplied.
Lever model troubleshooting guide
Problem Indicators Corrective Action
Does not dispense ice. 1. Power switch off or faulty.
2. Faulty dispense switch.
3. Wheel motor malfunction.
1. Check switch – turn on or replace if
faulty.
2. Replace switch.
3. Check motor and replace
Dispense wheel rotates
continuously.
Dispense switch contacts are
burned out.
Replace dispense switch.
Ice machine runs continuously. Faulty or incorrectly positioned
bin stat.
Check for proper positioning. If stat does
not open when ice is placed on capillary
tube, replace stat.
Does not dispense water. 1. Faulty water solenoid valve.
2. Faulty dispense switch.
3. Power switch off or faulty.
1. Replace water solenoid valve.
2. Replace dispense switch.
3. Check switch - turn on or replace if faulty.
SensorSAFE model troubleshooting guide
Problem Action
SensorSAFE Board LED
Status
Corrective ActionPWR CLN
ICE/
WTR
Does not
dispense ice
and/or water.
Check
LEDs on the
SensorSAFE
control board.
OFF OFF OFF Check circuit breakers and power switch.
Restore power or replace defective switch.
ON ON OFF Press clean switch on lower left side of electrical
enclosure to return board to normal operation.
Place cup
under drop
zone (in front
of lens)
ON OFF OFF Troubleshoot appropriate lens/sensor and
replace if required.
ON OFF ON Verify power on appropriate output terminal
(WTR or WM) on control board and replace
board if required. If board tests okay,
troubleshoot appropriate dispenser component.
Dispenses ice
and/or water
continuously.
Check LEDs
on control
board.
ON OFF ON Troubleshoot appropriate lens/sensor and
replace if required.
ON OFF OFF If there is power on any output terminal (WTR or
WM) on control board, replace board.
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 33
SensorSafe Board guide
LEDs, when illuminated, indicate the following: PWR
(board power), CLN (clean button pressed WTR and
WM outputs disabled), ICE (ice dispensing activated),
WTR (water dispensing activated).
Terminals: L1 (incoming power, hot), L2 (neutral
terminals), WTR (power terminal for water solenoid),
WM (power terminal for wheelmotor), CLN (terminals
for clean cycle switch).
Note: SOL terminal not used in 12 series dispensers.
Fig. 17
SOL
WTR
NEUTRAL
CLN
WM
PWR
WTR
L1
GND
ICE
Lens/sensor troubleshooting
1. Turn dispenser power switch off and remove slash panel.
2. Disconnect wires from WTR and WM terminals on board.
3. Gently remove sensor/mounting block from splash panel.
4. Inspect lens and sensor, clean if necessary.
5. Restore dispenser power and test sensor by passing hand in front of sensor.
6. If LED on board turns on, sensor is operational. Re-assemble dispenser.
7. If LED does not come on switch sensor leads on board and retest.
8. If opposite LED comes on – replace defective board.
9. If opposite LED does not come on – replace defective sensor.
Ice machine removal instructions
CAUTION!
§ Disconnect power to unit before putting hands or arms in storage area or attempting any repair or service to
equipment.
Fig. 18 – All models
1. Dispense all ice and remove front cover
(Fig.18).
Fig. 19 – All models
2. Remove splash panel (Fig. 19).
background
34 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Fig. 20 – All models
1
2
3. Lower drain pan protector (Fig. 20.1). Remove
and discard shipping screw (Fig. 20.2).
Fig. 21
1
5
2
3
4
5
4. Close main water shut off valve (Fig. 21.1).
5. Disconnect water line to ll solenoid
(Fig.21.2).
6. Remove bin drain tube (Fig.21.3).
7. Remove drain cup (Fig. 21.4).
8. Remove screws securing bottom of ice
machine electrical box (Fig. 21.5).
Fig. 22 – Water-cooled only
9. Shut off inlet and outlet valves to water-cooled
condenser and disconnect ttings (Fig. 22).
Fig. 23 – Water-cooled only
10. Lift and position water-cooled lines into
hook (Fig.23).
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 35
Fig. 24 – All models
1
11. Partially slide ice machine from dispenser
(Fig.24.1).
12. Disconnect power and bin signal twist lock
connectors from ice machine electrical box.
Fig. 25 – All models
1
2
3
4
5
2
13. Remove insulation cap (Fig. 25.1).
14. Remove vent and drain tube (Fig. 25.2).
15. Remove nozzle insulation (Fig. 25.3).
16. Loosen ice tube hose clamp (Fig.25.4).
1 7. Remove ice tube (Fig.25.5).
18. Place ice machine electrical box on top of
ice machine and slide out ice machine.
background
36 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Evaporator disassembly
Note: The upper bearing, lower bearing and auger
assemblies must be replaced as assemblies. The
bottom and top bearing assemblies cannot be eld
assembled to factory specications.
1. Disconnect power to ice machine.
2. Shut off water to ice machine.
3. Drain evaporator and oat tank.
4. Disconnect plastic tubing from evaporator
water inlet.
5. Remove top bearing insulation.
6. Disconnect vent and drain tube from nozzle.
7. Remove compression nozzle insulation.
8. Disconnect compression nozzle tubing and
reservoir overow tubing from secured clip.
9. Remove nut and upper vee-band coupling
from top of evaporator.
10. Lift top bearing assembly straight up with a
slight rotating motion and remove.
11. Remove ice compression loop located at top
ofauger.
12. Lift auger straight up and out of evaporator.
13. Remove nut and lower vee-band coupling
from bottom of evaporator.
14. Lift evaporator to clear bottom bearing
assembly.
15. Loosen hex head bolt in side of mounting
base with 5/16" wrench and lift lower bearing
assembly.
16. Remove condensate shield.
1 7. Remove four Allen head machine screws
holding mounting base to gearbox.
18. If replacing evaporator, remove compression
nozzle from evaporator port.
Fig. 26
AUGER 00124123
COMPRESSION
FLAKER COMPONENTS
LOOP 00124115
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 37
Evaporator reassembly
1. Clean gearmotor boss, output shaft and shaft
well.
2. Install drain pan and evaporator mounting
base.
3. Fill gear motor shaft well with food grade
grease (Fig. 27).
4. Install condensate shield and seat against
gear motor boss.
5. Install bearing O ring in groove in evaporator
mounting base.
6. Lower bottom bearing assembly into
evaporator mounting base.
7. While maintaining rm downward pressure on
bottom bearing assembly, tighten hex head
bolt with a 5/16 wrench.
8. Position evaporator over lower bearing
assembly and align grooves with pins in
bearing assembly.
9. Install vee band clamp and nut to 70 in/lb.
(Fig. 28).
Note: Clamp must be oriented as shown in order
for the insulation to be placed properly.
10. Place auger in center of evaporator and rotate
to mate with drive pin.
11. Install ice compression loop, orienting loop.
12. Install upper bearing and seal assembly,
rotating bearing to slip pin into auger slot.
13. Install upper vee band clamp and nut to 70 in/
lb.
14. Install evaporator insulation.
15. Install compression nozzle and tubing.
16. Secure ice transport tube with clamp
(Fig.29.1).
Note: Clamp must be oriented as shown in order
for the insulation to be placed properly.
1 7. Install compression nozzle insulation
(Fig.29.2).
18. Install vent and drain tube (Fig.29.3).
19. Install top bearing insulation (Fig.29.4).
Gearmotor replacement
1. Disassemble evaporator as described
previously.
2. Disconnect the wire connectors.
3. Remove four screws holding gear motor
mounting plate to base of ice machine and lift
gearbox and motor clear of ice machine.
4. Remove machine screws holding mounting
plate to motor.
5. Install new motor in reverse order.
Fig. 27
Apply grease in well
Evaporator drain pan and mounting base not shown for clarity.
Fig. 28
Fig. 29
4
3
3
1
2
background
38 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Replacement parts
Dispenser exterior
1
9
8
7
6
2
4
12
5
3
11
10
Reference Description Part #
1 Baffle, ice 501608
2 Wheel, dispense (includes 501612) 502821
3 Bracket, ice tube 502712
4 Rod, threaded (includes knurled nut) 501612
5 Ice transport tube, 25 series 00196030
5 Ice transport tube, 50 series 00196048
6 Louver, exhaust 00192963
7 Drain pan 502682
8 Grille, drain pan, gray plastic 01050277
9 Cover, front 25 series, ice and water 01072735
9 Cover, front 50 series, ice and water 01072750
9 Cover, front 25 series, ice only 01072743
9 Cover, front 50 series, ice only 01072768
10 Air lter 00184275
11 Louver, intake (includes 00184275) 00192955
12 Lid, hopper, secured 01072776
Not shown Hopper, assembly, 25 series 00953281
Not shown Hopper, assembly, 50 series 00953299
Not shown Drain tube, ice storage hopper 01054576
Not shown Drain pan protector 00195974
Not shown Wall mount bracket and cover plate 00902080
Not shown Grille, drain pan, gray plastic, case of 12 01071232
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 39
Wheel motor and drive system
1
5
4
2
10
7
8
5
9
6
2
3
Reference # Description Part #
1 Wheel motor, 120V, 60Hz 501861
2 Washer, thrust 501026
3 Shaft, drive (includes key and stud) 501619
4 Fan blade, wheel motor 501607
Not shown Chain, pitch 67, link 01168781
5 Sprocket, drive shaft, 35T (includes drive shaft key) 502692
6 Sprocket, wheel motor, 10T 501019
7 Bearing, drive shaft 501024
Not shown Connecting link, chain 500799
8 Key, drive shaft 500367
9 Key, wheel motor 205991
10 Dispenser drive assembly (parts 1-9 above) 00192971
background
40 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Dispense chute and splash panel (models with SensorSAFE infrared dispensing)
16
15
5
1
4
13
3
2
12
7
14
8
11
8
10
9
6
Reference # Description Part #
1 Bracket, water solenoid 00987875
2 Tube, water station 00187682
3 Fitting, outlet, 1/8" MPT x 3/8" comp 502262
4 Fitting, inlet, 1/8" MPT x 1/4" comp 502246
5 Solenoid valve, water, 120 V, 60Hz 502243
6 Chute, ice (with Agion
®
) 00984831
7 Splash panel, SensorSAFE dispense with drain pan (includes 2 lenses) 00981365
7 Splash panel, SensorSAFE dispense with drain pan, ice only (includes 1 lens) 00981381
7 Splash panel, SensorSAFE dispense, no drain pan (includes 2 lenses) 00981373
7 Splash panel, SensorSAFE dispense, no drain pan, ice only (includes 1 lens) 00981399
8 Sensor, ice or water dispense 00195982
9 Clean switch, SensorSAFE (includes boot) 502359
10 Boot, clean switch button (mounts on 502359 switch) 501841
11 Bracket, water valve 00958793
12 Chute, water (with Agion) 00984898
13 Elbow, 1/4" 00121699
14 Lens, sensors 00977983
15 Screw, bracket 00982421
16 Screw, valve 203227
Not shown Tubing, water station, thermoplastic, 1/4" OD (sold by the foot) 502079
1
Disclaimer: Antimicrobial protection is limited to the treated components and does not treat water or ice.
Agion is a registered trademark of Agion Technologies, Inc, Wakeeld, MA, USA.
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 41
Dispense chute and splash panel (models with lever dispensing)
15
9
7
6
14
5
4
11
8
1
3
3
13
10
12
1
2
Reference # Description Part #
1 Boot, dispense switch button (mounts on 00981217 switch) 502418
2
Bracket, water solenoid 00987875
3 Switch, dispense, ice or water, lever actuated (includes boot) 00981217
4 Tube, water station 00187682
5
Fitting, outlet, 1/8" MPT x 3/8" comp 502262
6
Fitting, inlet, 1/8" MPT x 1/4" comp 502246
7 Solenoid valve, water, 120 V, 60Hz 502243
8 Splash panel, lever dispense 00981290
8 Splash panel, lever dispense, ice only 00981308
9 Screw, bracket 00982421
10 Chute, ice (with Agion antimicrobial product protection
1
) 00984831
11 Chute, water (with Agion) 00984898
12 Lever, dispense 00976845
13 Bracket, lever 00958793
14
Elbow, 1/4" 00121699
15 Screw, valve 203227
Not shown Tubing, water station, thermoplastic, 1/4" OD (sold by the foot) 502079
* Ty-rap is a registered trademark of Thomas & Betts International, Inc.
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42 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Dispenser electrical box – SensorSAFE models
3
4
2
1
Reference # Description Part #
1 Thermostat 500514
2 Switch, dispenser power 502209
2 Switch, ice machine bin signal 502209
3 Board, SensorSAFE 502242
4 Standoff, board (4 required) 501959
Not shown Cord and plug, ice machine power (dispenser box to ice machine box) 01037878
Not shown Cord and plug, bin signal (dispenser box to ice machine box) 01037944
Not shown Power cord 01027655
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 43
Dispenser electrical box – lever models
2
1
Reference # Description Part #
1 Thermostat 500514
2 Switch, dispenser power 502209
2 Switch, ice machine bin signal 502209
Not shown Cord and plug, ice machine power (dispenser box to ice machine box) 01037878
Not shown Cord and plug, bin signal (dispenser box to ice machine box) 01037944
Not shown Power cord 01027655
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44 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Water and drain
4
6
10
10
7
8
11
9
3
2
1
2
1
5
12
13
Reference # Description Part #
1 Valve, water shut off 01035526
2 Clip, shut off valve 01035534
3 Tee, 1/4" 502923
4 Elbow, 1/4" stem x 1/4" push-in 00121699
5 Tube, drain, hopper 01054576
6 Tube, purge 01054584
7 Fitting, water-cooled condenser inlet 00195966
8 Fitting, water-cooled condenser outlet 00195966
9 Fitting, water inlet 01065275
10 Tube, drain 01072842
Not shown Bottom cover, 25/50HI with drain pan 00196113
Not shown Bottom cover, 25/50HI without drain pain 00198341
Not shown Tubing 1/4" 502079
11 Fitting, drain 00109728
12 Drain cup 01064690
13 Bracket, drain cup 01111111
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 45
Water treatment accessories for Symphony Plus ice and water dispensers
Reference # Description Part #
Standard capacity lter system
Not shown Follett QC4-FL4S water lter system (includes FL4S primary cartridge and head, coarse pre-
lter and head, pressure gauge, ushing valve; assembled and installed on mounting bracket),
one per ice machine
00130229
Not shown Follett FL4S primary replacement cartridge 00130245
Not shown Water lter cartridge – primary, carton of 6 00954297
Not shown Everpure coarse pre-lter cartridge 00130211
Not shown Water pre-lter cartridge – pre-lter, carton of 12 00954305
High capacity lter system
Not shown High capacity water lter system (one per ice machine) 00978957
Not shown High capacity water lter cartridge – primary, single 00978965
Not shown High capacity water lter cartridge – primary, carton of 6 00978973
Not shown Water pre-lter cartridge – pre-lter, single 00130211
Not shown Water pre-lter cartridge – pre-lter, carton of 12 00954305
Carbonless high capacity lter system
Not shown Carbonless high capacity water lter system (one per ice machine) – Horizon and Maestro
series ice machines
01050442
Not shown Carbonless high capacity water lter cartridge – primary, single 01050426
Not shown Carbonless high capacity water lter cartridge – primary, carton of 6 01050434
Not shown Water pre-lter cartridge – pre-lter, single 00130211
Not shown Water pre-lter cartridge – pre-lter, carton of 12 00954305
Other ltration
Not shown Claris hardness removal ltration system 00986059
Not shown Replacement lter for Claris system 00985127
Not shown Reverse osmosis system, 200 gallons per day 00986034
Not shown Replacement reverse osmosis cartridge 00985085
Not shown Replacement reverse osmosis pre-lter 00985077
Not shown Cleaning plug for reverse osmosis system 00985119
Not shown Cleaning cartridge for reverse osmosis system 00985101
Water pressure
Not shown Water pressure regulator (25 psi) 501781
Cleaning/Sanitizing
Not shown SafeClean Plus, case of 6 0114 9954
Not shown SafeClean Plus, case of 24 0114 9962
Not shown Sponge, sanitary 00131524
IMS-II or IMS-III sanitizing concentrate
Not shown 16 oz. bottle 00979674
Case of 12 x 16 oz. bottles 01038652
Sponge, sanitary, pack of 24 01075431
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46 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Air-cooled ice machines
2
15
21
3
20
7
6
10
22
17
16
9
13
1
14
8
18
19
5
4
4
11
23
12
4
17
24
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 47
Reference # Description Part #
1 Drier 502724
2 Condenser coil, A/C 01067461
3 Reservoir mounting bracket, a/c 01072909
4 Reservoir (includes lid, gasket, fasteners, clean and vent tubing, cleaning cup) 01230622
5 Bracket, electrical box 01068170
6 Evaporator (see page 32 and 33 for complete breakdown)
Not shown Tubing, polypropylene, reservoir supply (sold by foot) 502079
7 Valve, expansion, thermal 502726
8 Drain pan, evaporator 00181990
9 High pressure cutout 00117077
10 Mounting bracket, gearbox 01067693
11 Gearbox & motor assembly, 115 V, 60 Hz 502730
12 Capacitor, start 01026145
13 Fan blade 500474
14 Motor, fan, 115 V, 60 Hz 500672
15 Bracket, fan motor 01067107
Not shown Overload, compressor, 115 V, 60 Hz 01027572
16 Compressor, 115 V, 60 Hz 01065259
17 Tube, ll/purge - reservoir-solenoid-evaporator feed (includes 3 hose clamps) 01261544
Not shown Water inlet tting, brass 01065275
Not shown Fitting, reservoir, plastic 1/4" stem x 1/4" push-in 00121699
18 Jacket, insulation, TXV 502830
19 Bracket, ice tube entry 01067644
20 Solenoid, purge 01261510
21 Solenoid, ll 01082403
22 Tube, ice transport, MCD425A/WxT 01003532
23 Jacket, insulation, TXV bulb 00106534
Not shown Gasket, reservoir 00990978
24 Clamp, hose (each) 01281450
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48 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Water-cooled ice machines
18
2
3
3
3
20
4
10
8
5
9
21
12
13
6
11
16
16
15
7
1
22
14
23
19
17
17
24
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 49
Reference # Description Part #
1 Drier 502724
2 Valve, water regulating (includes Iso-washer) 500537
Not shown Iso-washer (for water regulating valve) 501810
3 Reservoir (includes lid, gasket, fasteners, clean and vent tubing, cleaning cup) 01230622
4 Reservoir mounting bracket 01068162
Not shown Tubing, polypropylene, reservoir supply (sold by foot) 502079
Not shown Fitting, reservoir, plastic 1/4" stem x 1/4" push-in 00121699
5 Evaporator (see page 36 and 37 for complete breakdown)
6 Bracket, electrical box tower 01068121
7 Valve, expansion, thermal 502726
8 Drain pan, evaporator 00181990
9 Gearbox & motor assembly, 115 V, 60 Hz 502730
10 Mounting bracket, gearbox 01067693
11 Bracket, electrical box mounting 01068139
Not shown Overload compressor, 115 V, 60 Hz 01027572
12 Compressor, 115 V, 60 Hz 01065259
13 Coil, condenser 00195933
14 Capacitor, start 01026145
Not shown Water inlet tting, brass 01065275
15 High pressure cutout 00117077
16 Ty-rap (2 required) 204584
17 Tube, ll/purge - reservoir-solenoid-evaporator feed (includes 3 hose clamps) 01261544
18 Bracket, ice tube entry 01067644
19 Solenoid, purge 01261510
20 Solenoid, ll 01082403
Not shown Tube, drain, 25/50CI 01054576
Not shown Tube, drain, MCD425AxT, 25/50FB 01055185
Not shown Tube, drain, MCD425AxT, 110FB, 110CT 01055540
Not shown Tube, drain, MCD425AxS 01016948
21 Tube, ice transport, MCD425A/WxT 01003532
22 Jacket, insulation, TXV 502830
23 Jacket, insulation, TXV bulb 00106534
Not shown Bracket, ll solenoid 01072867
Not shown Gasket, reservoir 00990978
24 Clamp, hose (each) 01281450
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50 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Evaporator replacement parts
HEALTHCARE
15
17
18
24
1
3
4
5
20
19
7
6
8
10
11
12
16
9
22
21
13
1
23
2
25
26
13
27
28
29
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 51
Reference # Description Part #
1 Clamp, v-band, includes nut 502735
2 Bearing assembly, top 502736
3 Loop, ice compression, beveled (see below for Flaker-specic components) 502110
4 Auger (see below for Flaker-specic components) 502737
5 Evaporator (includes insulation jacket, 502740) 01064658
6 Bearing assembly, bottom (includes O rings and condensate shield) 502738
7 O ring, bearing housing 500496
8 O ring, mounting base 501063
9 Shield, condensate 500744
10 Screw, Allen 1/4 20 x 1/2 (set of 4) 501080
11 Mounting base, evap. (includes 501063) 502733
12 Bolt, mounting base 502227
13 Gearbox & motor 502730
Not shown Mounting base, gearbox 01067693
15 Compression nozzle, with single drain 01064674
16 Drain pan, evaporator 00181990
17 Tube, compression nozzle vent 01148691
18 Tube, compression nozzle, single drain 01148675
Not shown Grease, Mobile FM222, 14 oz 501111
19 Bracket, vent hoses 01007087
20 Insulation jacket, evaporator 01049592
21 Relay, gearmotor 00142042
22 Cover, black plastic 01012228
23 O ring, top bearing 01064963
24 Insulation, top bearing 01049600
25 Insulation, compression nozzle, single drain 01049584
26 16 µF Capacitor (for PSC motor only) 01103142
27 Screw, compression nozzle 00956250
28 Cover, aluminum 01106376
29 Sensor, overow 01039783
Not shown O-ring, compression nozzle 00988097
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52 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
Ice machine electrical components
4
3
2
1
Reference # Description Part #
1 Capacitor, run 00997759
2 Relay start, compressor, 115 V, 60 Hz 00997726
3 Board, control circuit, 115 V, 60 Hz 01064708
4 Switch, clean 01229418
Not shown Bin thermostat (MCD425A/WBT, MCD425A/WHT, MFD425A/WBT and
MFD425A/WHT only)
500514
Not shown Board, stand off control (8 required) 00903005
Not shown Relay, power to contact closure 01020734
Not shown Jumper, bin signal 01069095
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25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 53
background
54 25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A
background
25CI425A/W, 25HI425A, 50CI425A/W, 50HI425A 55
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01234624R04
© Follett LLC 7/19
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
Calgon is a licensed trademark distributed by Nu-Calgon, in the United States.
Dow Corning is a registered trademark of Dow Corning Corporation in the United States and other countries.
SafeCLEAN, SaniSponge, SensorSAFE, and Symphony Plus are trademarks of Follett LLC.
Follett is a registered trademarks of Follett LLC, registered in US.
Warranty Registration and Equipment Evaluation
Thank you for purchasing Follett ® equipment. Our goal is to deliver high value products and services that earn your complete
satisfaction by delivering high-value products and services backed by outstanding customer and technical support.
Please review the installation instructions thoroughly. It is important that the installation be performed to factory specications so
your equipment operates at its maximum efficiency.
Follett LLC will not be liable for any consequential damages, expenses, connecting or disconnecting charges, or any losses
resulting from a defect of the machine. For full warranty details, visit our website www.follettice.com/productwarranties.
Registering your equipments helps Follett track your equipment's service history should you need to contact us for technical
support, and your feedback helps us improve our products and services. Please visit www.follettice.com/support to complete the
Warranty Registration form.
Should you have any questions, please contact Follett's technical support group at (877) 612-5086 or (610) 252-7301 and we will
be happy to assist you.

Specifications

Follett 25HI425AS000 Questions and Answers