Kenmore 153333932 gas water heater User Manual

Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING.

FOR USE ONLY IN

MOBILE HOMES

Hodel No.

MODEL NUMBERS:

153.333832 30 Gal.

153.333932 40 Gal.

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product.

Savethis Manual for Future Reference.

THE ECONOMIZER TM 6

MOBILE HOME

GAS WATER HEATER

• Safety Instructions

• Installation

• Operation

For Your Safety

• Care and Maintenance

• Troubleshooting

• Parts List

AN ODORANT IS ADDED TO THE GAS USED BY THIS

WATER HEATER

WARNING: If the information in these instructions are not fol-

lowed exactly, a .fire or explosion may result, causing property

damage, personal ,nlury or death.

-Do not store or use gasoline or other flammable vapors and liq-

uids in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

: Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your

building.

i Immediately call your gas suppl,er from a neighbor's phone.Follow the gas supplier'sinstructions.

If you can not reach your gas suppher, call the fire department.

-Installation and service must be performed by'a qua ifled installer,

service agency or the gas supplier.

_,WARNING . J

Improper installation, adjus_on, service or maintenance|

can cause DEATH, SERIOUS BOD!LY INJURY, OR PROPERTY DAM- i

AGE. Refer to this manual for assistance or consult the local Sears|

Service Center or gas utility for further information. |

_,WARNING

Flammable vapors may be drawn by air currents from other areas

of the structure to this appliance.

AWARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING

OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

AWARNING ]

Improper installatio_lteration, service or [

maintenance can cause DEATH, SERIOUS BODILYI

INJUR_,OR PROPERTY DAMAGE. Referto this manualfor

assistanceor consult your local Sears Service Center forl

further information. J

AWARNING

WATER HEATERSEQUIPPED FOR ONE TYPE GAS ONLY:

Thiswaterbeaterisequippedfor onetype gasonly.Checkthe

modelrating platenearthe gascontrolvalvefurthe correctgas.

DO NOT USETHIS WATERHEATERWITH ANY GASOTHER

THAN THE ONE SHOWN ON THE MODEL RATING PLATE.

Failureto usethe correct gascan causeproblemswhich can

result in DEATH, SERIOUSBODILY INJURY,OR PROPERTY

DAMAGE.If youhaveanyquestionsor doubtsconsultyour gas

supplieror localutility.

AWARNING

INSTALLATIONSIN AREASWHERE FLAMMABLELIQUIDS

VAPORS) ARE LIKELY T_. BE PRESENT OR STORED

GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammableliquids(suchas gasoline,solvents,propane(LP) or

butane, etc.), all of which emit flammable vapors,may be

improperlystoredor usedin suchareas.The gaswater heater

pilotlightor mainbumer canignitesuchvapors.The resulting

flashbackandErecancausedeathor seriousburnsto anyonein

thearea,aswall aspropertydamage.

If installationinsuchareasisyour onlyoption,then the installa-

tion must be accomplishedin a waythat the pilot game and

main bumerflameareelevatedfromthe floorat least 18inches.

While this mayreduce the changesof flammablevaporsfroma

floorspillbeingignited,gasolineand otherflammablesubstances

shouldneverbestored or usedin the sameroom or area con-

talninga gaswater heateror other openflameor sparkproduc-

ingappliance.

NOTE: Flammablevaporsmay be drawn by air currentsfrom

otherareasof the structuretothe appliance.

AWARNING

If this water heaterwill be usedin beautyshops,barbershops,

cleaningestablishments,or seif-servicelaundrieswith dry

cleaningequipment, it is imperativethat the water heater or

water heatersbe installedso that combustionand vantilation

air be taken from outsidetheseareas.Referto the "Facts to

ConsiderAbout the Location"sectionof this manual and also

the latestedition of the National FuelGasCode,ANSI Z223.1

also referred to as NFPA 54 fur specificsprovidedconcemin

air required.

AWARNING I

A Ere can start if combustiblematerials suchas clothing,I

cleaningmaterials,or flammable liquidsare placed against

or nextto the water heater.

AWARNING

At the time of manufacturethis water heater was provided

with a combinationtemperatere-pressuresrelief valvecertified

by a nationally recognized testing laboratory that maintains

_eriodicinspectionof productionof listedequipment or mate-

rials, as meeting the requirements for Relief Valves and

AutomaticGasShutoffDevicesfor Hot Water SupplySystems,

and the latest edition of ANSI Z21.22 and the coderequire-

mentsof ASME. If replaced,the valvemust meet the require-

ments oflocalcodes,but notlessthana combinationtempera-

ture andpressurereliefvalvecertifiedas meetingthe require-

mentsfor ReliefValvesand AutomaticGasShutoffDevicesfor

Hot Water SupplySystems,ANSI Z21.22by a nationally recog-

nized testinglaboratorythat maintains periodicinspectionof

)roduction oflistedequipment or materials.

The valvemustbe markedwith a maximum setpressurenot

to exceed the marked hydrostaticworking pressureof the

water heater(150 Ibs./sq.in.) anda dischargecapacitynot less

thanthe waterheaterinputrate as shownonthe modelrating

plate.(Electric heaters- watts dividedby 1000x 3415 equal

BTU/Hr.rate.)

Yourlocaljurisdictionalauthority, whilemandatingthe useof a

temperature-pressurereliefvalvecomplyingwithANSI Z21.22

and ASME,may require a valvemodeldifferentfrom the one

furnishedwiththe water heater.

Compliancewith suchlocalrequirementsmustbe satisfiedby

theinstalleror enduserof the water heaterwitha locallypre-

scribedtemperature-pressurerelief valveinstalledinthe desig-

natedopeningin the water heaterin placeof the factoryfur-

nishedvalve.

Forsafeoperationofthe water heater,the reliefvalvemustnot

beremovedfrom it'sdesignatedopeningor plugged.

The temperature-pressurerelief valvemust beinstalleddirectly

intothe fittingofthe water heaterdesignatedfortherollervalve.

Positionthe valvedownwardandprovidetubingso that any dis-

chargewileexit only within6 inchesabove,or at any distance

belowthe structuralfloor.Be certain that no contactis made

withany liveelectricalpart.The dischargeopeningmust not be

blockedor reduced in sizeunder any circumstances.Excessive

length,over30 feet, or useof more thanfour elbowscancause

restrictionand reducethe dischargecapacityofthe valve.

No valveor other obstructionisto be placedbetweenthe relief

valveand the tank. Do not connecttubingdirectlyto discharge

drainunlessa 6"airgapisprovided.Topreventbodilyinjury,haz-

ardto life,or propertydamage,the relief valvemust be allowed

to dischargewaterinquantitiesskouldcircumstancesdemand.If

the dischargepipeisnot connectedto a drainor other suitable

means,the waterflowmaycausepropertydamage.

The DischargePipe:

• Must not be smallerin sizethan the outlet pipesizeof the

valve,or haveany reducingcouplingsor other restrictions.

• Mustnotbe pluggedor blocked.

• Mustbeof material listedfor hotwater distribution.

• Must be installedsoas to allowcomplete drainageof beth

the temperature-pressure relief valve, and the discharge

pipe.

I, Mustterminateat anadequatedrain.

I. Must nothave valvebetweenthe railervalveandtank.

any

Safety Precautions

AWARNING

A gaswater heater cannotoperateproperlywithout the cor-

rectamountof air for combustion.Do not installin a confined

areasucha closet,unlessyouprovideair asshowninthe "Facts

to ConsiderAbout the Location"section.Never obstructthe

flowof ventilationair, Ifyouhaveanydoubtsor questionsat all,

callyour gascompany,Failureto providethe properamountof

combustionair can resultin a fire or explosionand cancause

DEATH,SERIOUSBODILYINJUR%,OR PROPERTYDAMAGE.

A, WARNING

Thiswater heater mustnot be installeddirectlyon carpeting.

Carpeting must be protected by a metal or wood panel

beneaththe applianceextending beyondthe full width and

depthof the appliance by at least 3 inches(76.2mm) in any

direction,or if the applianceis installedin an alc.o.v.e or closet,

the entirefloor mustbe coveredbythe panel.Fmlureto heed

thiswarningmayRsultina firehazard.

A WARNING

HOTTERWATERCAN SCALD:Water heatersareintendedto

producehot water.Water heated to a temperaturewhichwill

satisfyclotheswashing,dishwashing,and other sanitizingneeds

canscaldandpermanently injure you uponcontact.Somepeo-

pleare morelikelyto bepermanently injuredbyhotwater than

others.Theseincludethe elderly,children,the infirm,or physical.

lylmentailyhandicapped.Ifanyoneusinghotwaterinyour home

Etsintooneof thesegroupsor if there isalocal codeor statelaw

requiringa certaintemperaturewaterat the hotwater tap,than

youmusttakespecialprecautions.Inadditionto usingthelowest

possibletemperaturesettingthat satisfiesyour hotwater needs,

a meanssuchasa mixingvalve,shouldbe usedat the hotwater

tapsusedby these peopleor at the water heater.Mixingvalves

areavailableat plumbingsupplyor hardwarestores.Followman-

ufacturersinstructionsfor installationof the valves.Before

changingthe factory setting on the thermostat, read the

'q'emperatureRegulation"sectioninthis manual.

AWARNING ]

Soot build-up indicat_t requirescorrection

beforefurther use.Turn"OFF" gasto water heater and leave/

"OFF" until repairs are made, becausefailureto correct the /

causeof the suodng can result in a fire or explosioncausing|

DEATH,SERIOUSBODILYINJUR_,OR PROPERTYDAMAGE. [

&WARNING

VENT DAMPERS- Any vent damper,whether it isoperated

thermally or otherwisemustberemovedif itsuseinhibitsprop-

erdraftingof the water heater.

Thermally Operated Vent Dampers:Gas-firedwater heaters

havingthermal efficiencyin excessof 80%mayproducea rela-

tivelylowfluegastemperature. Suchtemperaturesmaynot be

high enough to properly open thermally operated vent

dampers.Thiswouldcausespillageof fluegasesand maycause

carbonmonoxidepoisoning.

Ventdampersmustbear evidenceof certificationascomplying

with the latest edition of American NationalStandardANSI

Z21.68 (ANSI Z2h66 & 67, respectively,coverelectricallyand

mechanicallyactuatedventdampers).Beforeinstallationofany

vent damper,consultyour localSoarsServiceCenterorthe gas

utilityfor further information.

_,WARNING

• The applianceand itsindividualshutoffvalvemustbe discon-

nectedfrom the gassupplypipingsystemduringanypressure

testingof the gas systemat test pressuresin excessof ½

poundper squareinch(3.5kPa).

• The appliancemustbe isolatedfromthe gassupplypipingsys-

tem by closingits individualmanualshutoffvalveduringany

pressuretestingof the gassupply pipingsystemat test pres-

suresequalor lessthan ½poundpersquare inch(3.SkPa).

_,WARNING

Chemical vapor corrosionof the flue and vent systemmay

occurif air for combustioncontainscertainchemicalvapors.

Spraycan propellants,cleaningsolvents,refrigeratorand air

conditionerrefrigerants, swimmingpoolchemicals,calcium

and sodiumchloride,waxes,bleach,and processchemicalsare

typicalcompoundswhich arepotentiallycorrosive.

AWARNING

Obstructedor daterio_ted vent systemsmaypresenta senous

healthriskor asphyxiation,

AWARNING

BEFOREUGHTING PROPANE(LR) GAS WATERHEATERS:

Propane(LR) gasisheavierthan air. Shouldthere be a leak in

the system,the gaswill settle near the ground. Basements,

crawl spaces,skirtedareasunder mobile homes (evenwhen

ventilated), closetsandareas belowgroundlevelwill serveas

pocketsfor the accumulationof this gas.Before attemptingto

lightor relight the water heater'spilotor turningon a nearby

electricallightswitch,be absolutelysurethereisnoaccumulat-

ed gasin the area.Searchfor odorof gasby miffingat ground

levelin the vicinityof the appliance.If odor is detected,follow

stepsindicatedat "For Your Safety"on the coverpageof this

manualthenleavethe premises.

Safety Precautions continued on page 4

Safety Precautions

a'WARNING I

The water h.ea.._rwith draft hoodinstalled must be properlyI

ventedto a chimneywhich.tern_ieatesoutdoors,Never oper-

atethewater heaterunlessit isventedto the outdoorsandhas]

adequateair supplyto avoidrisksof improperoperation,explo-

sionor asphyxation.

_,WARNING I

Minimum clearances between the water heater and corn- I

bustibleconstructionare I" at the sidesand rear, 4" at the I

front,and6" fromthe ventpipe.Clearancefromthe topoftbe I

drafthoodis 12".Referto the labelonthe water heaterlocated

adjacentto the gascontrolvalveforal cearances.

A CAUTION

WATER HEATERSEVENTUALLY LEAK: Installationof the

water heater mustbe accomplishedin sucha mannerthat if

thetankor anyconnectionsshouldleak,the flowof waterwill

not causedamageto the s'omcture.When suchlocationscan-

not be avoided,a suitable drainpan shouldbe installedunder

the water heater Drain pansare availableat yourlocalSears

store. Sucha drain pan must be not greater than 1½inches

deep,havea minimum lengthand width of at least 2 inches

greaterthan the water heater dimensionsand must be piped

to an adequatedrain.The panmustnot restrict combustionair

flow.Under no circumstancesis the manufactureror Searsto

be held liablefor anywater damagein connectionwith this

water heater.

AWARNING I

Do notusethis applianceif any.partof it hasbeenunderwater I

Immediately call a SearsService Technicianto inspectthe I

applianceand to replace the.gas control or any part of the

burnersystemwh chhasbeenunderwater

_,WARNING

HYDROGEN GAS: Hydrogengascan be producedin a hot

water systemthat hasnot beenusedfor a longperiod of time

(generallytwo weeks or more). Hydrogengasis extremely

flammableand explosive.To preventthe possibilityof inju_

underthese conditions,we recommend the hot water faucet

be openedfor severalminutesat the kitchen sinkbeforeany

electricalapplianceswhichareconnectedto the hotwater sys-

tem are used(suchas a dishwasheror washingmachine).If

hydrogengasis present, there will probablybe an unusual

soundsimilarto air escapingthrough the pipe asthe hotwater

faucetis opened.There must be no smokingor open flame

nearthefaucetat the time it isopen.

AWARNING

INSULATING JACKETS: When installingan external water

heaterinsulationjacketona gaswater heater:

DO NOT coverthe temperature-pressurereliefvalve.

DO NOT put insulationover anypart of the top of the gas

water heater.

DO NOT put insulationoverthe gascontrolvalveor gascon-

trolvalve/burnercover,or anyaccessareasto the burner

DO NOT let insulationaroundthe gaswater heater to get

within 8 inchesof the floor(air mustget to the burner).

DO NOT coveror removeoperatinginstructions,and safety

related warning labelsand materials affixedto the water

heater.

:allureto heed this will result in the possibilityof a fire or

explosion.

Table of Contents

Safety Precautions ............................................................................................................................................2-4

Table of Contents ................................................................................................................................................5

Customer Responsibilities .......................................................................................................................6

Product Specifications ..................................................................................................................................6

Materials and Basic Tools Needed ...............................................................................................7

Materials Needed ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................ 7

Installation Instructions .....................................................................:..................................................8-18

Removing the Old Water Heater ............................................................................................................................................... 8

Facts to Consider About the Location .................................................................................................................................. 9-10

Securing Water Heater to Floor and Wall ................................................................................................................................ 11

Water Piping ..................................................................................................................................................................... 11- 12

Temperature-Pressure Relief Valve ........................................................................................................................................... 13

Filling the Water Heater .......................................................................................................................................................... 14

Venting .............................................................................................................................................................................. 14-15

Gas Piping .............................................................................................................................................................................. 15

"Fuel Conversion Instructior_ .......................................................................................................................................... 16-17

Installation Checklist .............................................................................................................................................................. 18

Operatin_ Instructions .........................................................................................................................19-21

÷"_Lighting............................................................................................................................................................................. 19-20

Temperature Regulation .......................................................................................................................................................... 21

Service and Adjustment ......................................................................................................................22-23

Tank (Sediment) Cleaning ...................................................................................................................................................... 22

Burner Inspection ................................................................................................................................................................... 22

Burner Cleaning ..................................................................................................................................................................... 22

Draining ................................................................................................................................................................................. 22

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 23

Drain Valve Washer Replacement ........................................................................................................................................... 23

Housekeeping ......................................................................................................................................................................... 23

rvlce 23Se " . ...................................................................................................................................................................................

Troubleshooting Guide ........................................................................................................................24-25

Start Up Conditions ............................................................................................................................................................... 24

Thermal Expansion .................................................................................................................................. _:.; ........................ 24

Strange Sounds ..................................................................................................................................................................... 24

Condensation ....................................................................................................................................................................... 25

r 25Smoke/Odo .........................................................................................................................................................................

Operational Conditions ..................................................................................................................................................... 25-26

Smelly Water ......................................................................................................................................................................... 25

Air in Hot Water Faucets ...................................................................................................................................................... 25

High Temperature Shut Off System ...................................................................................................................................... 26

Not Enough Hot Water ........................................................................................................................................................ 26

Water is too Hot ................................................................................................................................................................... 26

Leakage Checkpoints .............................................................................................................................................................. 27

Parts Order List ...............................................................................................................................................28-29

Customer Responsibilities

Thank You for purchasinga Sears water heater.

Properly installed and maintained, it should give you years of

trouble free service. If you should decide that you want the new

water heater professionally installed by Sears call the local Sears

Service Center or any Sears store. They will arrange for prompt,

quality installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual

CSA - Canadian Standards Association

ANSI - American National Standards Institute

NFPA - National Fire Protection Association

This gas-fired water heater is design certified by CSA

INTERNATIONAL under American National

Standard/CSA Standard for Gas Water Heaters ANS

Z21.10.1 • CSA 4.1 (latest edition) for installation in

manufactured houses, (mobile homes).

Instructions to Mobile Home Manufacturers:

The installation must conform with the

Manufactured Home Construction and Safety

Standards Title 24 CFR, Part 3280.

Instruction for replacement installation:

The installation must co_nform with the instructions

in this manual; gas company rules; and Local Codes,

or in the absence of Local Codes, with the latest edi-

tion of the National Fuel Gas code, ANSI Z223.1,

also referred to as NFPA 54. This publication is avail-

able from your local government or public library or

gas company or by writing NFPA, Batterymarch

Park, Quincy, MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of

this manual first and then the entire manual carefully. If you

don't follow the safety rules, the water heater will not operate

properly. It could cause DEATH, SERIOUS BODILY

INJURY AND/OR PROPERTY DAMAGE.

• This manual contains instructions for the installation, opera-

tion, and maintenance of the gas-fired water heater. It also

contains warnings through out the manual that you must

read and be aware of. All warnings and all instructions are

essential to the proper operation of the water heater and your

safety. Since we cannot put everything on the first few pages,

READ THE ENTIRE MANUAL BEFORE ATTEMIrITNG

TO INSTALL OR OPERATE THE WATER HEATER.

• The gas fired water bearer is design certified by CSA INTER-

NATIONAL under American National Standard/CSA

Standard for Gas Water Heaters for Installation in

Manufactured Houses, (Mobile Homes).

Instructions to Mobile Home Manufacturers:

The installation must conform with the Manufactured Home

Construction and Safety Standards Title 24 CFR, Part 3280.

Instruction for replacement installation:

The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the absence

of Local Codes, with the late.st edition of the National Fuel Gas

code, ANSI Z223.1, also referred to as NFPA 54. This publica-

tion is available from your local government or public library

or gas company or by writing NFPA, Batterymarcb Park,

Quincy, MA 02269.

• If after reading this manualyou have any questions or do not

understand any portion of the instructions, call the Sears

Service Center.

• Carefully plan the place where you are going to put the water

heater. Correct combustion, vent action, and vent pipe instal-

lation are very important in preventing death from possible

carbon monoxide poisoning and fires.

Examine the location to ensure the water heater complies with

the "Facts to Consider About the Location" section in this

manual.

• For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce-

dures. Instructions may be obtained from your local dealer,

wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

• Complies with SCAQMD rule #1121 and districts having

equivalent NOx requirements.

Product Specifications

MODEL

NUMBER

153.333832

153.333932

TANK

CAPACITY

IN GALLONS

TYPE

GAS

NAT/PROPANE(L.P.)

NAT/PROPANE(L.P.

B.T.U.

RATE

30,000

3O,OOO

RECOVERYRATE

GALS. PER HOUR

@90°FRISE

NAT, PROPANE{L.E)

31.0 31.0

MINIMUM

VENT

PIPE

3 01

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER JACKET TOP

16" 56"

18" 56½"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation

parts shown below. You may or may not need all of these materi-

als, depending on your type of installation.

WATER HEATER INSTAL-

LATION KIT WITH FLEXI- f

BLE CONNECTORS FOR

3/4" OR I/2" THREADED

OR COPPER PLUMBING

VENT ELBOW

EXPANSION TANKS

FOR THERMAL

EXPANSION CONDI-

TIONS AVAILABLE IN

2 GALLON AND 5

GALLON CAPACITY

THROUGH LOCAL

SEARS STORE OR

SERVICE CENTERS

FLEXIBLE WATER

HEATER GAS CON-

NECTORWITH

FITTINGS

VENT PIPE

WATER HEATER STAND 24"x24"x18"

FOR USE WITH WATER HEATERS

INSTALLED IN RESIDENTIAL

• GARAGES HAVING A DIAMETER 24"

OR LESS AND A RATED CAPACITY 75

GALLONS OR LESS

DRAIN PANS

AVAILABLE IN 20" DIAMETER FOR

WATER HEATERS HAVING A DIAME-

WATER HEATER HEAT TER 18" OR LESS AND AVAILABLE IN

TRAPS HELP REDUCE HEAT 28" DIAMETER FOR WATER HEATERS

LOSS DUE TO THERMAL HAVING A DIAMETER 26" OR LESS

SYPHONING

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Sears store.

• Pipe Wrenches (2) 14"

• Screwdriver

• Tin Snips

• 6 Foot Tape of Folding Rule

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PIPE

WRENCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE

(USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND

GAS CONNECTIONS)

TIN SNIPS

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• Emery Cloth

• Wire Brushes

HACKSAW

314"WIRE BRUSH

1/2"WIREBRUSH

ROLL OFLEAD FREE

SOFT SOLDER

PROPANE

TORCH

ROLL OF EMERY

CLOTH SOLDER TUBING

FLUX CUTTER

Installation Instructions

Removing the Old Water Heater

Turn "OFF" the gas supply to the water heater.

AWARNING 1

If the main gas line--all gasappliances is[

used,also shut "OFF" the gas at each appliance.Leave all [

gasappliances shut "OFF" until the water heater installa-[

tion iscomplete. ]

Turn "OFF" the water to the water

heater. Some installatiott_ require that

the water be turned off to the entire

house.

Q Check a_ain to make sure the gas supply

is OFF to the water heater. Then dis-

connect the gas supply connection from

the gas control valve.

®:

Attach hose the heater drain

a to water

valve and put the other end in a floor

drain or outdoors. Open the water

heater drain valve. Open a nearby hot

water faucet which will relieve pressure

in the water heater and speed draining.

Disconnect the vent pipe from the draft hood where

they connect to the water heater. In most installations

the vent pipe can be lifted off after any screw or other

attached devices are removed. Dispose of the draft

hood, The new water heater has the draft hood which

must be used for proper operation.

If you have copper piping to the water

heater, the two copper water pipes can

be cut with a hacksaw approximately 4"

away from where they connect to the

water heater. This will avoid cutting off

the pipes too short. Additional cuts can

be made later if necessary, Disconnect

the temperature-pressure relief valve

drain line, When the water heater is

drained, disconnect the hose from the

drain valve. Close the drain valve. The

water heater is now completely discon-

nected and ready to be removed.

If you have galvanized pipe to the water

heater, loosen the two galvanized pipes

with a pipe wrench at the union in each

line. Also disconnect the piping remain-

ing to the water heater. These pieces

should be saved since they may be need-

ed when reconnecting the new water

heater. Disconnect the temperature-pres-

sure relief valve drain line. When the

water heater is drained, disconnect the

hose from 'the drain valve. Close the

drain valve. The water heater is now

completely disconnected and ready to be

removed.

. AWARNING ]

The water passing ou_valve may be extremely [

hot. To avoid being scalded, make sure all connections are I

tight and that the water flow is directed away from any [

person. [

. ACAUTION

Mineral buildupor sediment may have accumulatedin the

old water heater. This causesthe water heater to be much

heavier than normal and this residue, if spilled out, could

causestainng.

Installation Instructions (cont'd)

Facts to Consider About the

Location

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be

observed.

This mobile home gas-fired water heater is for use in a mobile

home. You should carefully choose an indoor location for the

new water heater, because the placement is a very important

consideration for the safety of the occupants in the building

and for the most economical use of the appliance. This water

heater is for use only in mobile homes and is not intended

for outdoor installation.

INSTALLATION METHOD B: An optional enclosure

incorporatinga solid exter'or access door, when a 5"or 8' diame-

ter, or 20 square inch minimum equivalent free air opening is

located in the floor of the enclosure. The opening must be cov-

ered by a V/' wire mesh.

ENCLOSURE INSTALLATIONS:

The installation of this water heater must be within an

enclosure so as to separate the appliance combustion sys-

tem and venting system from the interior atmosphere of the

mobile home. There shall not be any door, removable

access panel, or other opening into the enclosure from the

inside of the mobile home. This water heater must be

installed using Method A or B.

INSTALLATION METHOD A: An enclosure with an exte-

rior access door incorporating a single opening positioned a

maximum of 6" above the lower edge of the access door and

which may incorporate either V, wire mesh or louvers. When

V," wire mesh is used, the size of the opening must be a mini-

mum of 20 square inches. When the louvers are used, the area

must be a minimum of 20 square inches.

HOT WATER .,el[----

OUTLET

BRACKET

SOLID

EXTERIOR

DOOR OF

WIRE

MESH

HOT WATER

OUTLET

OUTSID_

WALL OF

MOEdLE

HOME

MOUNTING

BRACKET

GAS SUP_Y

LOUVERED

EXTERIOR

DOOR OF

MOB_UE HOME

co._WA_RC_

L_/VEI_D

INSTALLATION IN ENCLOSURE OF MOBILE HOME

WITH LOUVERED EXTERIOR DOOR

INSTALLATION IN ENCLOSURE OF MOBILE HOME

WITH SOLID EXTERIOR DOOR

Install water heater into closet so as to have 1" minimum clear-

ance at sides and back. Clearance of 4" is needed to front to

accommodate the gas control val'_e,Be sure to allow adequate

clearance for servicing the water heater and for access to the pip-

ing and temperature-pressure relief valve.

NOTE: DOOR MUST BE

ON OUTSIDE WALL

OF MOglLE HOME.

I" MIN I" MIN.

I" MIN.

4" MIN,

INSTALLATION CLEARANCES TOP VIEW

Installation Instructions (cont'd)

Facts to Consider About the

Location (cont'd)

_,WARNING

Minimum clearancesbetween the water heater and com-

bustibleconstructionare I" at the sidesand rear, 4" at the

front,and6"from the vent pipe.Clearancefromthe top of the

jacketis12"onmostmodels.Note that a lesserdimensionmay

be allowedon somemodels.Referto the label on the water

heateradjacentto the gascontrolvalvefor all clearances.

The water heater should be secured to the floor and to the wall

of the enclosure with the mounting brackets provided. For

bracket location refer to "Securing Water Heater to Floor and

Wall" in the "Installation Instructions" section.

When a mobile home is skirted, an air intake opening with a

minimum free area of 32 square inches must be provided in the

skirt. If the opening is covered by louvers or screen, the total free

area must be 32 square inches. Other gas fired appliances in the

home will require additional free air openings; consult these

manufacturers for correct sizing.

A, W_,RNING

A gaswater heatercannotoperate properlywithoutthe cot-

amountof air for combustion.Do not installin a confined

areasuchacloset,unlessyouprovideairasshowninthe "Facts

to ConsiderAbout the Location" sectionon page9. Never

obstructthe flow of ventilationair. If youhaveanydoubtsor

questionsat all,callyour gascompanyorSearsServiceCenter.

Failureto providethe proper amount of combustionair can

resultin a fire or explosionand can causeDEATH, SERIOUS

BODILYINJUR_,OR PROPERTYDAMAGE.

AWARNING

When the systemrequires water at temperatureshigherthan

required for other uses,the hot water systemmay requirea

meanssuchas a mixingvalve to be installedto temper the

water at certainpointsofuse.Somepeopleare more likelyto

he permanentlyinjuredby hotwater than others;theseinclude

the elderly,children,the infirm,or the physically/mentallyhand-

icapped.Beforeimmersingyourselfor anyoneelseinhotwater,

he sureto checkthe water temperature. WARNING: HOT-

TER WATER INCREASES THE RISK OF SCALD INJURY.

(Alsosee "Temperature Regulation"section)Mixingvalvesare

availableat plumbingsupplyor hardwarestores. Followmanu-

facturersinstructionsfor installationofthesevalves.

AWARNING I

Thiswater heater shallnot be connectedto any heatingsys-I

ternsor component(s)previouslyusedwith a nonpotable water

heatingapp ance.

AWARNING

Ifthiswaterheater willhe usedin beautyshops,barbershops,

cleaningestablishments,or self-servicelaundrieswith dry

cleaningequipment,it is imperativethat the water heater or

water heatersbe installedso that combustionandventilation

air he taken from outsidethese area_ Referto the "Facts to

ConsiderAboutthe Location"sectionof this manualand also

the latestedition ofthe NationalFuelGasCode,ANSI 7.223.1

alsoreferredto asNFPA 54 for specifiesprovided€onceroin

air required.

AWARNING I

Toxicchemicalssuchas usedfor treatment of boilersor non- I

potablewater heatingappliancesshallneverhe introducedinto

a potabe water heatingsystem.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installationof the

water heater must be accomplishedin sucha manner that if

the tank or any connectionsshouldleak,the flowof water will

not causedamageto the structure.When suchlocationscan-

not be avoided,a suitabledrain panshouldbe installedunder

the water heater.Drain pansare availableat your localSears

store. Sucha drain pan must benot greater than 1½inches

deep,have a minimum lengthand width of at least 2 inches

greaterthan the water heater dimensionsand must be piped

to anadequatedrain.The panmustnot restrict combustionair

flow.Under no circumstancesis the manufactureror Searsto

be held liablefor any water damagein connectionwith this

waterheater.

When a drain pan is required, the installation must conform to

"Method A" on page 9.

_,WARNING

INSTALLATIONSIN AREASWHERE FLAMMABLELIQUIDS

VAPORS) ARE LIKELY TO BE PRESENT OR STORED

GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammableliquids(suchas gasoline,solvents,propane(LP) or

butane, etc.), all of whichemit flammable vapors,may be

improperlystoredor usedin suchareas.The gaswater heater

pilotlightor mainburnercanignitesuchvapors.The resulting

flashbackandfire cancausedeathor seriousburnsto anyonein

the area,aswellaspropertydamage.

If installationinsuch areasisyouronlyoption,then the installa-

tion must be accomplishedin a waythat the pilot flame and

mainburnerflameare elevatedfromthe floorat least18inches.

While this mayreduce the changesof flammablevaporsfroma

floorspillbeingignited,gasolineandotherflammablesubstances

shouldneverbestored or usedin the sameroom or areacon-

taininga gaswater heateror otl_eropenflameorsparkproduc-

ingappliance.

NOTE: Flammablevaporsmayhe drawnby air currentsfrom

otherareasofthe structureto the appliance.

_,WARNING

Propellantsof aerosolspraysand volatilecompounds,(clean-

ers,chlorinebasedchemicals,refrigerants, etc.) in additionto

beinghighlyflammablein manycases,will alsochangeto cor-

rosive hydrochloricacid when exposedto the combustion

productsof the water heater.The results can he hazardous,

and alsocauseproductfailure.

A, WARNING

This water heatermust not he installeddirectlyon carpeting.

Carpeting must be protected by a metal or wood panel

beneaththe applianceextending beyondthe full width and

depthof the applianceby at least3 inches(76.2mm) in any

direction,or if the appliance isinstalledin an alcoveor closet,

theentire floormustbe coveredby the panel.Failureto heed

this warningmayresultinaErehazard.

Installation Instructions (cont'd)

Securing Water Heater to

Floor and Wall

The water heater must be secured to the floor and to the wall

of the enclosure with the three mounting brackets and screws

packaged in the carton with the water heater. The two small

brackets stamped #0110064 are used to attach the water heater

to the floor and the one large #0110063 bracket is used to

secure the top of the water heater to the wall.

Because of installation variances these brackets can be located

at any points around the circumference of the jacket. When

the bracket locations are determined using the _/s" drill bit for

a pattern, drill only through the outer jacket of the water

heater. Then using the screws provided, secure the bracket to

the water heater, floor and wall.

Water Piping

A, WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to

produce hot water, Water hea.t._.l.to a temperature which will

satisfyclothes washing,dish washing,and other sanitizingneeds

can scald and permanently injure you upon contact. Some peo-

ple are more likely to be permanently injured by hot water than

others. These includethe elderly,children,the infirm, or physical-

ly/mentally handicapped.If anyone usinghot water in your home

fits into one of these groupsor ifthere isa localcode or state law

requiringa certain temperature water at the hot water _ then

you must take specialprecautions.In addition to usingthe lowest

possibletemperature setting that satisfies your hot water needs,

a means suchasa mixing valve, shouldbe used at the hot water

taps used by these people or at the water heater, Mixing valves

are availableat plumbingsupplyor hardware stores.Follow man-

ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

'q'emperature Regulation" sectionin this manual.

BRACKET

AWARNING I

This water heater shall not be connected to any I

heating systems or component(s) now or previously

used w th a non-potab e water heating app lance.

MOUNTING

BRACKETS

_,WARNING J

Toxic chemicals such as used for treatment of boil- J

ers or non-potable water heating appliances shall J

never be introduced into a potable water heating

system.

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means

shall be provided to control thermal expansion. Contact the

local utility or local Sears Service Center on how to control this

situation.

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly _ecommended that all-elec-

tric unions or couplings be installed on this water beater

when connected to copper pipe.

The illustration shows the attachment of the water [iping to the

water heater. The water heater is equipped with ¾" water con-

nections.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adaptor to the cold water inlet connec-

tion. Do not solder the cold water supply line directly to the

cold water inlet. It will harm the dip tube and damage the

tank.

Installation Instructions (cont'd)

Water Piping (cont'd)

• Look at the top cover of the water heater. The water outlet is

marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around

both ends of the ¾ threaded nipple. Using flexible connec-

tors, connect the hot water pipe to the hot water outlet of the

water heater.

• Look at the lower right side of the water heater. The cold

water inlet is marked cold. Put two or three turns of teflon

tape around the threaded end of the threaded-to-sweat cou-

pling and around both ends of the ¾" threaded nipple. Using

exible connectors, connect the cold water pipe to the cold

water inlet of the water heater.

WATER PIPING PRESSURE TEST

This section is only for the mobile home manufacturer installing

the water heater when the installation is to comply with H.U.D.

Standards.

Wh,,en testing the water ways, H.U.D. Standards state:

Water distribution system. All water piping in the water dis-

tribution system shall be subjected to a pressure test. The test

shall be made by subjecting the system to air or water at 100

psi for 15 minutes without loss of pressure. When air pres-

sure is used, she water heater shall not be connected dur-

ing the test."

NOTE: This water heater is insulated to minimize heat loss

from the tank. Further reduction in heat loss can be accom-

plished by insulating the hot water lines from the water

_l.t er.

INSTALLATION GOMPLETED USING

SEARS INSTALLATION KIT

AWARNING

If the water piping system is to be air pressure test-

ed, the water heater must be disconnected from

the water piping system. Failure to disconnect the

water heater during air pressure testing of the

water piping system could result IN DEATH, SERI-

OUS BODILY INJURY, OR PROPERTY DAMAGE.

HOT OUTLET

TO HOUSE

CONNECTOR

THREADED TO

SWEAT COUPLING

3/4"THREADED

COUPLINGS

PRESSURE

RELIEF VALVE

THREADED TO

SWEAT COUPLING

SHUTOFF

VALVE

COLD INLET

WATER LINE

(Do not cap or plug.

Must terminate beneath

Mobile Home)

WHEN AIR TESTING, :

REMOVE THE WATER

LINES FROM THE

WATER HEATER

COLD INLET

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

AWARNING

At the time of manufacturethis water heater wasprovided

with a combinationtemperature-pressuresreliefvalvecertified

bya nationally recognized testing laboratorythat maintains

_riodic inspectionof productionof listedequipmentor mate-

rials, as meeting the requirements for Relief Valves and

AutomaticGasShutoffDevicesfor Hot Water SupplySystems,

and the latest edition of ANSI Z21.22 andthe coderequire-

mentsof ASME. If replaced,the valvemust meet the require-

nentsoflocal codes,butnot lessthanacombinationtempera-

tere andpressurereliefvalvecertifiedasmeetingthe require-

mentsfur ReliefValvesand AutomaticGasShutoffDevicesfor

Hot Water SupplySystems,ANSI Z21.22bya nationally recog-

nizedtestinglaboratorythat maintainsperiodicinspectionof

)reductionof listedequipmentor materials.

The valvemust be marked with a maximum set pressurenot

to exceed the marked hydrostaticworking pressureof the

water heater(150 Ibsdsq.in.)and a dischargecapacitynot less

thanthe water heaterinputrate asshownonthe model rating

plate. (Electricheaters- watts dividedby 1000x 3415 equal

BTU/Hn rate.)

Yourlocaljurisdictionalauthori_, whilemandatingthe useof a

temperature-pressure relief vaivecomplyingwithANSI Z21.22

and ASME, mayrequire a valvemodeldifferent from the one

furnishedwiththe water heater

Compliancewith suchlocalrequirements mustbe satisfiedby

the i_ier or enduserof the water heaterwith a locallypre-

scribedtemperature-pressurereliefvalveinstalledinthe desig-

natedopeningin the water heaterin placeof the factoryfur-

nishedvalve.

Forsafeoperationofthe water heater,tile reliefvalvemustnot

beremovedfrom it'sdesignatedopeningor plugged.

The temperature-pressurereliefvalvemustbe installeddirectly

intothe fittingofthe water heaterdesignatedforthe relief valve.

Posi_ontbovalvedownwardandprevidetubingso that any dis-

chargewill exit only within6 inchesabove,or at any distance

below the structuralfloor Be certain that no contactis made

withanyliveelectricalpart.The dischargeopeningmust not be

blockedor reduced in sizeunderany circumstances.Excessive

length,over30 feet, or useof morethanfour elbowscan cause

R_lrictionandreducethe dischargecapacityof the valve.

No valveor otherobstructionisto beplacedbetweenthe relief

valveand the .,t_n,k. Do not connecttubingdirectlyto discharge

drainunlessa6 airgapisprovided.Topreventbodilyinlury, haz-

ardto life,or propertydamage,the relief valvemustbeallowed

to dischargewaterinquantitiesshouldcircumstancesdemand.If

the dischargepipe isnot connectedto a drainor other suitable

means,the water flowmaycausepropertydamage.

"heDischargePipe:

Mustnot be smallerin sizethan the outlet pipe sizeof the

valve,orhaveany reducingcouplingsor other restrictions.

Mustnot bepluggedor Mocked.

Mustbeof material listedforhotwater distribution.

Mustbe installedso as to allow complete drainageof both

the temperaturo-pressurerelief valve, and the discharge

pipe.

Mustterminateat an adequatedrain.

Mustnot haveanyvalvebetweenthe relief valveandtank.

AWARNING

The temperature-pressure relief valve must be manually

operated at least once a year.Caution shouldbe taken to

ensurethat (I) no one is in front of or aroundthe outlet of

the temperature-pressurerelief valvedischargeline, and (2)

the water manually dischargedwill not cause any bodily

injury or property damage because the water may be

extremely hot.

If after manuallyoperating the valve,it failsto completely

resetand continuesto release water, immediately closethe

cold water inlet to the water heater, follow the draining

instructions,and replace the temperature-pressure relief

valvewith a new one.

HOT

PRESSURE

RELIEF VALVE

SHUTOFF

VALVE

:OLD

(Do not cap or

plug, Must termi-

nate beneath

Mobile Home,)

RELIEFVALVEOPENING

"THISWATERHEATERISPROV}DEDWITHA COMBINATIONTEMPER-

ATURE-PRESSURERELIEFVALVE.FORSAFEOPERATIONOF THE

WATERHEATER,THE RELIEFVALVE(S)MUST NOTBE REMOVED

FROMITSDESIGNATEDPOINTOFiNSTALLATIONORPLUGGED."

YOURLOCALJURISDICTIONALAUTHORITY,WHILEMANDATINGTHE

USE OF A TEMPERATURE-PRESSURERELIEFVALVECOMPLYING

WITHANSI Z.21.22ANDASME, MAYREQUIREA VALVEMODELDIF-

FERENTFROMTHEONEFURNISHEDWITHTHEWATERHEATER.

COMPLIANCEWITHSUCHLOCALREQUIREMENTSMUSTBESATIS-

FIEDBY THEINSTALLEROR ENDUSEROF THE WATERHEATER

WITHA LOCALLYPRESCRIBEDTEMPERATURE-PRESSURERELIEF

VALVEINSTALLEDINTHE DESIGNATEDOPENINGIN THE WATER

HEATER.

SEE MANUALHEADING--=TEMPERATURE-PRESSURERELIEF

VALVES"FORINSTALLATIONANDMAINTENANCEOFRELIEFVALVE,

DISCHARGELINEANDOTHERSAFETYPRECAUTIONS,

Installation Instructions (cont'd)

Filling the Water Heater

A CAUTION

Never use this water heater unless it is completely filled with

[ water. To prevent damage to the tank, the tank must be filled

[ with wate_ Water must flow from the hot water faucet

I before turning "ON" gasto the water heater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of

the water heater.

Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be lefx open

when the water heater is in use.

To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

• Check all new water piping for leaks.Repairas needed.

Venting

• Place the draft hood legs in the receiving holes on the top of

the water heater. The legs will snap in the holes to give a

tight fit.

• Place the vent pipe over the draft hood. With the vent pipe

in position, drill a small hole through both the vent pipe and

draft hood. Secure them together with a sheet metal screw.

DRAFT HOOD INSTALLATION

DRAFTHOOD # VENT J. [

'_% _ ;CREW_. [_ I DRAFT

VENT TO _¢ENT CAPOUT. I

DRAFT_ • _-_ DOORSOR| l _4_ ROOF JACK

_ I _fHOOD_ CHIMNEY [ !_T_______ i_

AWARNING

VENT DAMPERS - Any vent damper, whether it is

operated, thermally or otherwise must be removed if its

use inhibits proper drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water

heaters having thermal etficiency in excess of 80% may

woduce a relatively low flue gas temperature. Such

temperatures may not be high enough to properly open

thermally operated vent dampers. This would cause

spillage of flue gases and may cause carbon monoxide

_oisoning.

Vent dampers must bear evidence of certification as

complying with the latest edition of the American

National Standard ANSI Z21.68 (ANSI Z21.66 & 67,

respectively, cover electrically and mechanically actuat-

ed vent dampers). Before installation of any vent

damper, consult the local Sears Service Center or gas

utility for further information.

AWARNING

!To insure proper venting of this gas-fired water heater, the

correct vent pipe diameter must be utilized. Any additions or

deletions of other gas appliances on a common vent with this

water heater may adversely affect the operation of the water

heater. Consult the local Sears Service Center or gas utility if

any such changes are planned.

Check the venting system for signs of obstruction or deterioration

and replace if needed.

The combustion and ventilation air flow must not be obstructed.

AWARNING l

The water heater with_led must be

properlyI

vented to a chimney which"'" '"terminates outdoors, Never oper. [

ate the water heater unlessit is vented to the outdoors and has/

adequate air supplyto avoid risksof improper operation, explo- [

sion or asphyxiation. J

A WARNING

Obstructed or deteriorated vent systemsmay present a serious

health risk or asphyxiation.

All vent gases must be completely vented to the outdoors of the

structure (dwelling). Installonly the draft hood provided with

the new water heater and no other draft hood.

Vent pipes must be secured at each joint with sheet metal screws.

The water heater must be connected to a roof jack: The vent

pipe from the water heater to the roof jack must be no less than

the diameter of the draft hood outlet (min. 3") on the water

heater.

This water heater may be installed with single wall or Type B

vent pipe connection to the draft hood and the following U.L.

listed roof jacks not furnished.

Van Dyke Ind. No. 987

Vent Line No. 2073

White Metal Products 3RJ *,

There must be a minimum clearance of 12" between the top of

the draft hood and the top of the enclosure.

The draft hood and combustion air inlet to the water heater

must be in the same atmospheric pressure zone. Do not separate

by a wall, shelf, ceiling, partition, or any other means.

A WARNING

Failure to have required clearances between vent

piping and combustible material will result in a fire

hazard.

.AWARNING

Be sure vent pipe _s properly connected to prevent

escapeof dangerousflue gaseswhich could cause deadly

asphyxiat on.

Installation Instructions (cont'd)

Venting (cont'd)

AWARNING

Chemical vapor corrosion of the flue and vent system

may occur if air for combustioncontains certain chemical

vapors.Spray canpropellants, cleaningsolvents,refrigera-

tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach

and process chemicals are typical compoundswhich are

Ipotentially corrosive.

Gas Piping

.&WARNING

Make sure the gas suppliedis the same type listed on the

model rating plate. The inlet gaspressuremust not exceed

10.5in.water column(2.6kPa)for naturalgasor 13in. water

column (3.2kPa)for propane(LP.) gas.The minimum inlet

gaspressurelistedon the model rating plate isfor the pur-

poseofinputadjustment.

I AWA.RNING

fithe gascontrol valveis sublectedto pressuresexceeding½[

poundper squareinch(3.5kPa),the damageto the gascon-I

trol valvecouldresultm a fireor explosionfrom leakinggas. I

AWARNING

If the main gasline shutoffserving all gasappliancesis used,

alsoturn "OFF" the gasat eachappliance. Leaveallgasappli-

ancesshutoffuntilthe water heaterinstallationiscomplete.

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI

Z223.1, also referred to as NFPA 54 and the gas company con-

cerning pipe size.

There must be:

• A readily accessible manual shut offvalve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help

prevent dirt and foreign materials from entering the gas control

valve.

• A flexible gas connector or a ground joint union between the

shutoffvalve and control valve to permit servicing of the unit.

AWARNING I

The appliance and its gas connectionmust be leak tested

beforeplacngthe app ance n operaton.

AWARNING

• The applianceandits individualshutoffvalvemustbe discon-

necteclfromthe gassupplypipingsystemduringanypressure

testing of the gas systemat test pressuresin excessof V2

pound per squareinch(3.5kPa).

• The appliancemustbeisolatedfrom the gassupplypipingsys-

tem by closingits individualmanualshutoffvalveduringany

pressuretestingof the gassupplypipingsystemat test pres-

suresequalor lessthan ¼poundpersquareinch(3.5kPa).

AWARNING

Use pipe joint compound or teflon tape marked as being

resistant to the actionofpetro eum[Propane(LR)] gases.

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the

water heater as practical at the time of water heater installation.

The sediment trap shall be either a tee fitting with a capped nip-

ple in the bottom outlet or other device recognized as an effec-

tive sediment trap. If a tee fitting is used, it shall be installed in

conformance with one of the methods of installation shown

below.

GAS PIPING WITH

FLEXIBLE CONNECTOR

GROUND JOINT

UNION(Optional)

._-_ GAS SUPPLY PIPING

MANUAL

SHUTOFF

VALVE

FLEXIBLEGAS CONNECTOR

LABELEDAS COMPLYING

WITH ,_SI STANDING

LOOP

GAS

CONTROL

_ VAkVE

DRIP LEG

3" rain. (Sediment trap)

CAP

Be sure to check all the gas piping for leaks before lighting the

water heater. Use a soapy water solution, not a matcn or open

flame. Rinse offsoapy solution and wipe dry:

AWARNING

Contaminantsin the gaslinesmaycauseimproper operation

of the gascontrol valvethat may result in Ere or explosion.

Beforeattachingthe gasline be sure that all gaspipe isdean

on the inside.Totrap any dirt or foreign material in the gas

supplyline, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be

readily accessible.Installin accordancewith the "Gas Piping"

section.Refer to the latest edition of the National Fuel Gas

ICode,ANSI Z223.1,alsoreferredto as NFPA54.

Installation Instructions (cont'd)

"Fuel" Conversion Instruc-

tions From Natural Gas To

Propane (L.P.) Gas

_,WARNING

This water heater hasbeen factory equipped to operate

with the type gasindicated in the "EQUIPPED FOR" area

of the model rating plate located near the gas control

valve. The indicated _as may be either Natural or

Propane (L.R). By followingthe conversioninstructions in

this manualor the instructionsnear the gas control valve,

the water heater must be converted if it is to be used

with the opposite gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

LISTED ON THE MODEL RATING PLATE. Failure to use

the correct gas can cause problems which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult

yourgassupplier or gascompany.

Read and follow detailed con_mion instructions located on the

water heater and also in this manual in their entirety before starting

the conversion.

Conversion kit with necessary parts are in a bag attached to the

drain valve.

Step 1. Turn gas control knob "A"to "PILOT". Depress and turn

"OFF_'. (See Figure 1, page 17).

Step 2. Remove outer and inner access doors from water heater.

Step 3. Remove burner _ssemblyfrom water heater and control by

loosening 3Anut H holding burner assembly to _ntrol.

(See Figure 2, pag_ !7). Loosen pilot tube nut J and

thermocouple nut K at control.

Step 4. Remove screws "D" disengaging manifold from burner

(See Figure 3, page 17)

• (g . • . 3 Ir

Step 5. Remove orifice E (See Figure 3, page 17) using ¼

wrench. Install orifice marked "L.P." found in the bag

into manifold. "l_ghten securely. Secure burner to mani-

fold with screws D .

Step 6. Loosen pilot tube nut "F" (See Figure 4, page 17). Re-

move orifice _G" and replace with blue colored orifice

found in bag. Reinstall nut F and tighten securely.

Step 7. Make sure all connections are tightened securely, and rein-

stall burner assembly into water heater. Position end of the

manifold inside bracket as shown in Figure 3 on page 17.

Reinstall manifold into control and tighten 3Anut ( H )

securely. Recheck to see that end of manifold is still inside

bracket as shown in Figure 3 on page 17. Reinstall pilot

tubing and thermocouple into control. (See Figure 2,

page 17)

Step 8. Place screwdriver in slot "B". (See Figure 1, page 17). De-

press and turn counter-clockwise (C'-'_ to stop• Con-

trol screw must be in "IN"position for propane (L.P.)gas

and in _OUT" position for natural gas. STOP! Read label

"ForYour Safety" located on your water heater.

Step 9.

Step 10.

Step 11.

Step 12.

Step 13.

Step 14.

Step 15.

Step 16.

Step 17.

Step 18.

Step 19.

Set the thermostat to lowest setting

by turning the water temperature

dial clockwise, (_"_) to its lowest /_======_

temperature setting (with arrow on _ I1_ _ li

dial) as shown. DO NOT FORCE.

Turn gas control knob clockwise ___ to OFF posi-

tion. Knob cannot be turned from ' PILOT" to "OFF"

unless knob is depressed slightly. DO NOT FORCE.

Wait five (5) minutes to clear out anygas. If you then

smell gas, STOP! Follow "B" in the safety information

on "For Your Safety" label• If you don't smell gas, go to

the next step.

Find pilot-follow metal tube from gas control. The pilot

is located in front of the burner. (See Figure 4, page 17)

PILOT BURNER ._ THERMOCOUPLE

If you don't smell gas, turn knob on gas control

counter-clockwise _ to "PILOT"position.

Push in control knob all the way and hold down. Imme-

diately light thepilot with a match, Continue to hold

control knob in for about one (1) minute after the pilot

is lit. Release knob and it will pop back up. Pilot should

remain lit. If it goes out, repeat steps 9 through 12.

• If knob does not pop up when released, stop and

immediately call the Sears Service Center or gas

supplier.

• If the pilot will not stay lit after several tries, depress

and turn the gas control knob clock-

wise _ _ to "OFF"and call the Sears Service Cen-

ter or gas supplier.

Check for gas leaks with only pilot flame burning using

a soapy water solution, not a match or open flame.

Check for gas leaks at fittings "F"and _G" (See Figure4,

page 17) and at fitting "J"(See Figure2, page 17).

Make sure temperature'ad ustment dial is turned clock-

wise (_'_) in its lowest position (See Figure 1,

page 17).

Replace inner and outer doom.

At arms length away turn gas control knob to the full

_ON" position. WARNING: Do not use gas control

knob to regulate gas flow. Turn temperature adjust-

ment dial counter-clockwise (_-'x) until gas flows to

main burner and ignites.

With a soapy water solution, not a match or open

flame, check for gas leaks at gas connection _H_. (See

Figure 2, page 17). If gas leak occurs, turn offimmedi-

ately by shutting off gas cock at inlet to at_

control,or by turning gas control knob _ to PI-

LOT" pushing down and turning to OFF . Repair gas

leak as necessary, and repeat steps 9 through 19.

Installation Instructions (cont'd)

Step 20. At arm's length away, set the thermostat to desired set-

ting. The mark (V) HOT indicative of approx. 120°F is

preferred starting point. If hotter water is desired see the

_Temperature Regulation" section in this manual.

"A" GAS CONTROl

KNOB

_WARNING

Hotter water increases the risk of scald injury.

Before changing temperature setting see the

"Temperature Regulation" section in this manual.

GAS

LINE

Step 21. Replace the outer door if not replaced in step 17.

Step 22. Remove adhesive label found in conversion kit and

place next to the model raring place. Mark label indi-

cating for which type gas the water heater is now

equipped.

"Fuel" Conversion

Instructions From Propane

(L.P.) Gas To Natural Gas

TEMPERATURE /'- PLASTIC CAP

AbJ. DIAL -- /

g I

OUT FOR NATURAL

L Figure I ] IN FORPROPANE(L._)

A, WARNING

This water heater has been factory equipped to operate

with the type gas indicated in the "EQUIPPED FOR" area

of the model rating plate located near the gas control

valve. The indicated gas may be either Natural or

Propane (L.P.). By following the conversioninstructions in

this manual or the instructions near the g.ascontrol valve,

the water heater must be converted if it is to be used

with the opposite gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

LISTED ON THE MODEL RATING PLATE. Failure to use

the correct gas can cause problems which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult

your gassupplier or gas company.

To convert from Propane (L.E) gas to Natural gas, follow the

"Fuel" Conversion Instructions From the "Natural Gas to

Propane (L.E) Gas" section except in Step 5, use orifice "E",

marked NAT.. In Step 6 use pdot orifice G , brass co or and

in Step 8 turn control screw "B_ in Figure 1 clockwise (f'-_)

to stop. Screw must be in "OUT" position for Natural gas.

See "Instruction Label" for orifice sizes.

Maximum Supp,ly Pressure:

10.5 W.C. For Nat. Gas.

13" W.C. for Propane (L.P.) Gas

Minimum Supply Pressure

5 W.C. for Nat. Gas.

11" W.C. For Propane (L.P.)Gas

NUT "K" _I_UTN 'U_"J"

THERNOCOUPL_E _ _ PILOT TUBING

[FI B 21 MAN,FOLD

BURNER

,F,.ii 'ilL

IFig-- ]

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

• Check the gas lines for leaks.

a. Use a soapy water solution. DO NOT test for gas leaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Chec'_ for bubbling soap. This means you have a leak.

Turn "OFF" gas andmake the necessary repairs.

d. Recheck for leaks.

e. Rinse off soapy solution and wipe dry.

• ls the new temperature-pressure relief valve properly installed

and piped to an adequate drain? See "Temperature-Pressure

Relief Valve ' sect'on.

• Are the cold and hot water lines connected to the water

heater correctly? See "Water Piping" instructions in the

"Installation Instructions" section.

• Is the water heater completely filled with water? See "Filling"

mstrucnons m the Installat on Instruct ons sect on.

• Will a water leak damage anything? See the "Facts to

Consider About the Location" section.

-.IF---

HOT

GAS

SUPPLY

SHUTOFF

VALVE

TEE

VENT PIPE TO UL

LISTED ROOF JACK

TEMPERATURE.PRES.

SURE RELIEF VALVE

SHUTOFF

VALVE

COLD COLD

• Is there proper clearance between the water heater and any-

thing that might catch fire? See the "Facts to Consider About

the Location" section.

• Do you have adequate ventilation so that the water heater

will operate properly? See "Combustion Air and Ventilation"

in the "Facts to Consider About the Location" section.

• Is the draft hood vent piping properly secured? See "Venting"

instructions in the "Installation Instructions" section.

DRIP LEG

(Sediment trap)

PIPE CAP

I VALVE

PIPE

(Do not cap or plug.

Must terminate

beneath

Mobile Home.)

• Is there proper clearance between the vent pipe and anything

that might catch on fire. See Venting mstrucnons m the

"Installation Instructions" section.

• Is the vent pipe, properlysloped and does the vent terminate

outdoors. See Ventmg mstructmns In the Installatmn

Instructions" section.

Do you need to call your gas company to check the gas pipe

and its hookup?

_ WA'P_ H_R

'= I I I

P_LI, W/_, W,C WC

MODEL RATING PLATE

Operating Instructions

Lighting

A WARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER

HEATERS]:Propane(I-R) gasis heavierthanair. Shouldthere

be a leak in the system,the gaswill settle near the ground.

Basements,crawlspaces,skirted areasunder mobile homes

(evenwhenventilated),closetsandareasbelow groundlevelwill

serve as pocketsfor the accumulation of this gas. Before

attemp_ngto lightor rellghtthewater heater'spilotor turning

on a nearbyelectricallightswitch,beabsolutelysurethereisno

accumulatedgasinthearea.Searchforodorof gasbysnifEngat

groundlevelinthe vicinityofthe appliance.If odor is detected,

follow stepsindicatedat "For YourSafety"onthe coverpageof

this manualthen leavethe premises.

Lighting and operating instructions are located on front of the

water heater, above or to one side of the gas control valve.

Figure 5 ]

_,W_,RNING

AN ODORANT IS ADDED TO THE GAS USED

BYTHIS WATER HEATER.

FORYOUR SAFETY

IFYOU SMELLGAS:

Do nottry to lightanyappliance.

Do not touch anyelect_cal switch;do not useanyphonein

yourbuilding.

Immediatelycallyourgassupplierfrom a neighbor'sphone.

Followthe gassuppliersinstructions.

If you cannotreachyour gassupplier,call the fire depart.

ment.

l Figure 6 1

_,WARNING

DO NOT force the gascontrol knob, Use only your hand to

pushit downto lightthe pilot, or to turn it to "ON", "OFF"

or "PILOT". Never usea tool suchasa lever,wrench or pli-

er_ Do not hit or damage_.e knob,A damagedknob may

resultin an explosionandsenous injury.If you haveproblem

turningthe Imob,callthe gassupplier immediately.

Figure 7 ]

Figure 8 ]

INNER-

DOOR

OUTER

DOOR

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING I

If you do not follow these instructions exactly, a fire or explosion

may resu t caus ng property damage, persona njury or oss of fe.

A. This appliancehas a pilotwhichmust be lighted by

hand.Whenlightingthe pilot,followtheseinstructions

exactly.

B, BEFORELIGHTINGsmellall aroundthe applianceares

for gas. Be sure to smell next to the floor because

somegas isheavierthanairandwillsettleonthe floor.

WHATTODOIFYOUSMELLGAS

• Donottryto lightanyappliance.

• Do not touch any electric switch;do not use any

phoneinyourbuilding.

• Immediatelycallyourgas supplierfroma neighbor's

phone. Followthegas supplier'sinstructions.

• If youcannot reachyour gas supplier,call the fire

department.

Useonlyyourhandto pushinor turn the gas control

knob.Neverusetools.If the knobwill not pushin or

turn byhand,don'ttryto repairit, calla qualifiedeer-

vicetechnician.Forceor attemptedrepairmay result

ina fireorexplosion.

Do not use this applianceif any psrt has beenunder

water.Immediatelycall a qualifiedservicetechnician

to inspecttheapplianceandto replaceanypartofthe

controlsystemandany gas controlwhich has been

underwater.

LIGHTING INSTRUCTIONS

1.STOP!Readthe safe_ informationaboveonthislabel.

2.Removeouterdoor.

3. Set thethermostat to lowest setting by turning the

watertemperaturedial clockwise,(r-,_) to itslowest

temperaturesetting(witharrowondial) asshown.DO

NOT FORCE.

4. TurngascontrolknobclockwiseV to "OFF" posi-

tion. Knob cannot be turned from "PILOT" to "OFF"

unlessknob is depressedslightly.DO NOT FORCE.

(Figure5, page19)

i. Waitfive (5) minutesto clearout any gas. If youthen

smellgas, STOP!Follow"B" in the safetyinformation

aboveon this label.If you don'tsmell gas, go to the

nextstep.

Remove(or open)inner door locatedbelowthe gas

control unit.(Figure8, page19)

7. Findpilot-followmetaltube fromgas control.The pilot

islocatedinfrontofthe burner.

PILOT BURNER f_ THERMOCOUPLE

8. Ifyoudon'tsmellgas,turn knobongascontrolcounter

clockwise {,@ to "PILOT" position. (Figure 6,

pagef9)

9. Push in control knob all the way and hold down.

Immediatelylightthe pilotwitha match.Continueto

hold control knob in for about one (1) minute after

thepilot is lit.Releaseknoband it willpop back up.

Pilotshouldremainlit. If it goesout, repeat steps 3

through8,

• If knobdoesnotpop up whenreleased,stopand

immediatelycall your servicetechnicianor gas

supplier.

e If the pilot will not stay lit after several tries

depressandturnthe gas controlknobclockwise

ef_.J to "OFF" andcallyourservicetechnician

orgassupplier.(Figure5, page19)

10. Replace(or close)innerdoor.Replaceouterdoor if

doordoesnot covergascontrolon/offknob ortem-

peratureadjustmentknob.(Figure8, page19)

11. At armslengthaway,turn gascontrolknobcounter-

clockwise _ to the full "ON" position.

WARNING: bo not use gas control knob to reg.

ulate gas flow. (Figure7, page19)

12. At armslengthaway,set the thermostatto desired

setting.The mark( • ) HOTindicatLveofapproximate

120°F is preferredstarting point. Some local laws

may requirea lowerstartingpoint.If hotter water is

desired,seeinstructionmanualand"warning" below.

13.Replacetheouterdoorifnotreplacedinstep10.

I WARNING

Hotter waterincreasesthe riskof scald injury.Beforechangingtemperaturesetting see instructionmanual.

TO TURN OFF GAS TO APPLIANCE

Set the thermostatto lowest settingbyturning the

watertemperaturedial clockwise(r.,_) to its lowest

temperaturesetting(witharrowon dial)as shown.DO

NOT FORCE.

2.Turngascontrolknob clockwise_V _ to "OFF" posi-

tion. Knobcannotbeturnedfrom"PILOT" to "OFF"

unlessknob is depressedslightly.DO NOT FORCE,

(Figure5)

3. Replaceouterdoor(if removed).

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

erature in certain situations may vary up to 30°F higher or

_o_werat the point of use such as, bathtubs, showers, sink, etc.

Turn the water temperature dial dockwise_f_-"_) to decrease

the temperature, or counterclockwise (_"-_'_) to increase the

temperature.

This means that when the temperature adjustment dial is set at

the mark approximating 120 ° F, the actual water temperature at

any hot water tap could be as high as 1500F or as low as 90°E

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will

present a scald hazard. Depending on the time element, and the

people involved (normaladults, children, toddlers, elderly,

infirm, etc.) scalding may occur at different temperatures.

AWARNING

HOTTERWATERCAN SCALD:Water heatersare intendedto

producehot water.Water heatedto a temperature whichwill

satisfyclotheswashing,dishwashing,andother sanitizingneeds

canscaldand permanently injureyouuponcontact.Somepeo-

plearemore likelyto be permanentlyinjured_ bet waterthan

others.Theseindudethe eld_trly, children,the infirm, or physical-

ly/mentally handicapped.Ifanyoneusinghotwater inyourhome

fitsinto oneofthesegroupsor ifthereisalocalcedeor statelaw

requiring acertaintemperaturewater atthe hotwater tap,then

youmusttakespecialprecautions.In.additionto usingthe lowest

possibletemperaturesettingthat satisfiesyour hotwater needs,

a meanssuchasa mixingvalve,shouldbe usedat the hotwater

tapsusedbythese peopleor at the water heator.Mixingvalves

areavailableat plumbingsupplyor hardwarestores.Followman-

ufacturersinstructionsfor installation of the valves.Before

changingthe factory setting on the thermostat, read the

'q'emperatureRegulation"sectioninthis manual.

• HOT- Is a thermostat setting of approximately 120°F,

which will supply hot water at the most economi-

cal temperatures. The temperature adjustment

knob can be turned lower than "HOT" if desired.

A - Is a thermostat setting of approximately 130°E

B - Is a thermostat setting of approximately ] 40°E

A, WARNING

Never allowsmallchildrento usea hot water _ or to draw

theirown bathwater. Never leavea childor handicappedper-

sonunattendedina bathtubor shower.

C -Is a thermostat setting of approximately 150°E

VERY HOT -Is a thermostat setting of 160°E It is recommend-

ed that the dial be set lower whenever possible.

NOTE: Water temperature range of 120°--140°F recom-

mended by most dishwasher manufacturers.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable

and must be reset to the desired temperature setting. The mark

(•) HOT indicative of approximately 120°F is the preferred

starting point. Some states have a requirement for a lower set-

ting. If you need hotter water, follow directions for temperature

adjustment, but beware of the warnings in this section.

AWARNING

Shouldoverheatingoccuror the gassupplyfail to shut off,

tom "OFF" the manualgascontrolvalveto _e appliance.

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying

amounts of noise, and if left in the tank will cause premature

tank failure. In some water areas, you may not be able to drain

all sediment deposits by simply draining the tank. In these cases

Mag Erad (part no. 23600) can be used to help remove the sedi-

ment deposits. This may be ordered from the Sears Service

Center. For ordering, refer to the "Parts Order List" section.

At least once a year a visual inspection should be made of the

main burner and pilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper combustion.

AWARNING

Chemical vapor corrosionof the flue and vent systemmay

occurif air for combustioncontainscertain chemicalvapors.

Spray canpropellants,cleaningsolvents,refrigerator and air

conditionerrefrigerants, swimmingpool chemicals,calcium

andsodiumchloride,waxes,bleach,and processchemicalsare

typicalcompoundswhichare potentiallycorrosive.

AWARNING

Obstructedor deterioratedventsystemsmaypresentaserious

healthrisk or asphyxiation.

AWARNING I

Be sure the vent piping is properly connected to prevent I

escapeof dangerousflue gasseswhich could causedeadly

asphyx ation. [

•,WARNING I

If after inspectionof the vent system you found sooting or I

deterioration,something iswrong. Call the localgasutilityto

correctthe problemand cleanor replace the flueand venting

beforeresumngoperat onof the water heater. {

Burner Inspection

. AWARNING

Do not usethisapplianc_ hasbeenunderwater,

Immediately call a Sears Service Technicianto inspectthe

appliance and to replace the gascontrol or any part of the

burnersystemwhich hasbeenunderwater.

AWARNING ]

Soot build-up indicatesa problem that requires correction

beforefurther use.Turn "OFF" gasto water heaterand leave

"OFF" until repairs are made,becausefailureto correctthe

causeof the sootingcan result in a fire or explosioncausing

DEATH,SEROUS BODILYINJUR_,OR PROPERTYDAMAGE.

Burner Cleaning

In the event your burner needs cleaning, use the following

instructions:

If inspection of the burner shows that cleaning is required, turn

the gas control knob clockwise (_ to the "OFF" position,

depressing slightly.

NOTE: The knob cannot be turned from "PILOT" to "OFF"

unless knob is depressed slighdy. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care-

fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed

for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the

burner to be cleaned.

Draining ,

The water heater should be drained if being shut down during

freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

Turn the gas control knob to the _OFF" position.

CLOSE the cold water inlet valve to the water heater.

• OPEN a nearby hot water faucet and leave open to allow for

draining.

• Connect a hose to the drain valve and terminate to an ade-

quate drain.

• OPEN the water heater drain valve to allow for tank

draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

• Close thedrain salve.

• Follow instructions in the "Filling The Water Heater"

section.

Follow the lighting instructions in the "Lighting" section to

restart the water heater.

Service and Adjustment (cont'd)

Temperature-Pressure Relief

Valve Operation

Drain Valve Washer

Replacement

The temperature-pressure relief valve must be manually operated

at least once a year.

NOTE: For replacement, use a '_" x '_/_" x ¼" thick washer

available at your nearest hardware store. For ordering replace-

ment washers, refer to the "Parts Order List" section.

TEMPERATURE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

Turn "OFF" gas supply to water heater.

Follow _Draining" instructions.

• Turning counter clockwise, remove the hex cap below the

screw handle.

Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN.

Follow instructions in the "Filling The Water Heater"

section.

Check for leaks.

Follow the lighting instructions in the "Lighting " section to

restart the water heater.

Failure to install and maintain a new properly listed tempera-

ture-pressure relief valve will release the manufacturer from any

claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance

weepsor dischargesperiodically,thismay be dueto thermal

expansion. Your water heater may have a check valve

installedin the water line or a water meter with a check

valve.Consultthe SearsServiceCenter for further informa-

tion. Do not plugthe temperature-pressurerelief valve.

_WARNING

When checkingthe tempereture-pressurerelief valve opera-

don, make sure that (I) no one is in front of or aroundthe

outlet of the temperature-pressure reliefvalvedischargeline,

and(2) that the water manuallydischargedwill not causeany

propertydamagebecausethe water maybe extremelyhot.

If after manually operating the valve, it failsto completely

reset and continuesto release water, immediately closethe

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief

valvewith a newone.

ASSEMBLY

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a

regular basis.

Combustible materials such as clothing, cleaning materials, or

flammable liquids, etc. must not be placed against or adjacent to

the water heater.

To insure sufficient ventilation and combustion air supply, prop-

er clearances from the water heater must be maintained at all

times.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting

Guide of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line

pressure, frequent cut-offs, the effects of water hammer among

others, have installed devices such as pressure reducing valves,

check valves, back flowpreventers, etc_.to control these types of

problems. When these devices are not equipped with an internal

by-pass, and no other measures are taken, the devices cause the

water system to be closed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan-

sion of heated water.

The water within the water heatertank expands as it is heated and

increases the pressure of the water system. If the relieving point of

the water heater's temperature-pressure relief valve is reached, the

valve will relieve the excess pressure. The temperature-pressure

relief valve is not intended for the constant relief of thermal

expansion. This is an unacceptable condition and must be cor-

rected.

It is recommended that any devices installed which could create a

closed system have a by-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion.

Thermal expansion tanks are_vailable from Sears stores and

through the Sears Service Centers. Contact the local plumbing

inspector, water supplier and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model Tank Capacity Dimensions in Inches Pipe Fitting

Number In Gallons Diameter Length On Tank

153.331020 2 8 inches 12_ inches _" Male

153.331050 5 11 inches 14_ inches _" Male

HOT

COLD

HOT

WATER HEATER

COLD WATER

INLET FITTING

WATERHEATER

COLDWATER

INLETFII-rlNG

TANK

(3)

PRESSURE

REDUCING

VALVEWITH

BY-PASS

PRESSUREGAUGE

WATER

SHUTOFF

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

FLOOR, CEILING

JOIST,ETC.

STRAPPING

PRESSURE INLETCOLD

REDUCING WATER

VALVEWITH SHUTOFF

(1) BY-I_SS

EXPANSION _

Expansion Tank Sizing Chart

Expansion

Tank

Capacity

Needed

Inlet*

Water

Pressure

40psi

50psi

60psi

70psi

80psi

Water Heater Capacity (Gallons)

30 40 50 66 82

2 2 2 5 5

2 2 5 5 5

2 5 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

PRESSUREGAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal

parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

Condensation causes sizzling and popping with the burner area

during heating and cooling periods and should be considered

normal. See "Condensation" section.

Troubleshooting Guide (cont'd)

Start Up Conditions (cont'd)

CONDENSATION

Whenever the water heater is filled with cold water, a certain

amount of condensation will form while the burner is on. A

water heater may appear to be leakingwhen in fact the water is

condensation. This usually happens when:

• When a new water heater is filled with cold water for the

first time.

• When gas burns and water vapor isproduced in water

heaters, particularly high efficiency models where flue tem-

peratures are lower.

• When you use large amounts of hot water in a short time

and the refill water is very cold.

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which may fall

onto the burner or other hot surfaces to produce a "sizzling" or

"frying" noise.

Excessive condensation can cause pilot outage due to water run-

ning down the flue tube onto the main burner and putting out

the pilot.

Because of the suddenness and amount of water, condensation

water may be diagnosed as a "tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should

disappear.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and

odor during the initial start-up. This is due to burning off of oil

from metal parts, and will disappear in a short while.

Operational Conditions

SMELLY WATER

In each glasslined water heater there is installed at least one

anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this

rod and the water. The most common complaint associated with

t e anode rod is one of a rotten egg smell . This odor Is derived

from hydrogen sulfide gas dissolved in the water. The smell is

the result orfour factors which must all be present for the odor

to develop:

a. a concentration of sulfate in the supply water.

b. little or no dissolved oxygen in the water.

c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Do not assume the water heater is leaking until there has been

enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The

water heater must be sized properly to meet the family's

demands for hot water including dishwashers, washing machines

and shower heads.

Excessive condensation may be noticed during the winter and

early spring months when incoming water temperatures are at

their lowest.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode(s) with one of less active material,

and then chlorinating the water heater tank and all hot water

lines. Contact Sears Service for fiarther information concerning

an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smelly water persists after the anode replacement and chlo-

rination treatment, we can only suggest that continuous chlori-

nation and filtering conditioning equipment be considered to

eliminate the water problem.

Good venting is essential for a gas fired water heater to operate

properly as well as to carry away products of combustion and

water vapor.

Do not remove the anode leaving the tank unprotected. By

doing so, all warranty on the water heater tank is voided.

_,WARNING

HOTTERWATERCAN SCALD:Water heatersare intendedto

producehot water.Water heatedto a temperature whichwill

satisfyclotheswashin_dishwashing,andother sanitizingneeds

canscaldandpermanentlyinjureyouuponcontact.Somepeo-

plearemorelikelyto be permanentlyinjuredbyhotwater than

others.Theseincludetheelderly,children,the infirm,orphysical-

lylmentailyhandicapped.If anyoneusinghotwater inyour home

fitsintooneofthesegroupsor ifthere isa localcodeor statelaw

requiringacertaintemperaturewaterat the hotwater ta_ then

mumusttakespecialprecautions.Inadditionto usingthe lowest

)ossibletemperaturesettingthat satisfiesyour hotwater needs,

t meanssuchasa mixingvalve,shouldbe usedat the hotwater

tapsusedby thesepeopleor at thewater heater.Mixingvalves

areavailableat plumbingsupplyor hardwarestore_Followman-

ufacturersinstructionsfor installationof the valves.Before

changingthe factory setting on the thermostat, read the

'q'emperatureRegulation"sectioninthis manual.

"AIR" IN HOT WATER FAUCETS

AWARNING

HYDROGEN GAS:Hydrogengascan be producedin a hot

watersystemthat hasnotbeenusedfora longperiod of time

(generallytwo weeksor more). Hydrogengas is extremely

flammableand explosive. To prevent the possibilityof injury

underthese conditions,we recommendthe hot water faucet

be ope.nod for severalminutesat the kitchensinkbefore any

electricalapplianceswhichare connectedto the hotwater sys-

tem are used(suchas a dishwasheror washingmachine).If

hydrogengasis present,there wdl probablybe an unusual

soundsimilarto air escapingthrough the pipeasthe hot water

faucetis opened.There must be no smokingor open flame

nearthefaucetat the time it isopen.

Troubleshooting Guide (cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM WATER IS TOO HOT

This water heater is equipped with an automatic gas shut off sys-

tem. The high temperature shut off is built into the gas control

valve. This system shuts off the gas supply to the water heater

burners when high water temperatures are present. It is non-

resettable. If the high temperature shut off activates, the gas con-

trol valve must be replaced. If this were to occur, turn "OFF" the

entire gas supply to the water heater. Contact the Sears Service

Center.

• The temperature adjustment dial may be set too high. See the

Temperature Adjustment section.

NOTE: A period of time is necessary after an adjustment

has been made for the water temperature to reach the new

temperature setting.

• If lower temperature settings will not lower the water tempera-

ture, call the Sears Service Center.

AWARNING I

Shouldoverheatingoccuror the gassupplyfail to shutoff,

turn "OFF" the manual gascontrol valve to the appliance.

NOT ENOUGH OR NO HOT WATER

• Check the manual gas shut offvalve to be sure it is open.

• Check the pilot flame. It may have gone out. All models have

an opening behind the outer door for view,,ingthe pilot.

If the pilot is not lit, follow _ Lighting instructions in this

manual or located above the gas control valve on the water

heater to relight the pilot. If the water was extremely hot and is

now cold, the high limit safety temperature shut off may have

put out the burner and pilot. If the high temperature shut off

activates, the gas controlvalve must be replaced. Contact the

Sears Service Center.

_ The gas control knob must be turned to the "ON"position.

The temperature adjustment dial may be set too low. See the

Temperature Regulation section.

The gas company can check the gas input to see if it is correct.

An underfired water heater will not heat water as quickly.

• Look for leaking or open hot water faucets. Make sure all are

dosed.

• The cold water inlet temperature may be colder during the

winter months. It will take longer to heat the water and seem

like less hot water.

• If you cannot find what is wrong, call the Sears Service

Center.

A WARNING

Due to the nature of the typical gas water heater, the

water temperature in certain situations may be hotter

than the thermostat setting.

Short, frequent draws of hot water - especiallywith very

coldincomingwater - can shockthe thermostat into brief

operation resulting in hotter and hotter layersof water

closerto the top of the tank.

Changes in hot water usagepatterns or raisingthe tem-

perature differential between the cut-on of the thermo-

stat and the cold water temperature will usuallyeliminate

the problem.

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspect-

ed "Leakers" are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with your local gas codes your

water heater, and safety practices, contact the Sears

_enter to check the water heater.

• _, CAUTION . [

Read this manual first. Then before checking the water I

heater make sure the gas supply has been turned J

"OFF", and never turn the gas "ON" before the tank is

complete y fu of water.

A CAUTION. J

Never use this water beater unless it is completely filled J

with water. To prevent damage to the tank, the tank J

must be filled with water. Water must flow from the hot

water faucet before turning "ON" gas to the water

heater.

O Water at the draft hood is water which hasvapor

con-

densed out of the combustion products. This is caused by a

problem in the vent. Contact the Sears Service Center.

O *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

Q'The primary anode rod fitting may be leaking.

Small amounts of water from temperature-pressure relief

O valve, may be due to thermal expansion or high water pres-

sure In your area.

Q'The temperature-pressure relief valve may be leaking at

the tank fitting.

Q Water from a drain valve may be due to the valve opened

slightly.

Q'The drain valve may be leaking at the tank fitting.

Q Combustion products contain water vapor which can con-

dense on the cooler surfaces of the tank. Droplets form and

drip into the fire or run on the floor. This is common at

the time of startup after installation and when incoming

water is cold.

O Water in the water heater bottom or on the floor be

may

from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection

of all possible water sources is made and necessary correc-

tive steps taken. Leakage from other appliances, water

lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting.

If cotton is wet, follow "Draining" instructions in the

"Service and Adjustment" section and then remove fit-

ring. Put pipe dope or teflon tape on the threads and

replace. Then follow "Filling the Water Heater"

instructions in the "Installation Instructions" section.

Parts Order List

THE ECONOMIZERm6MOBILEHOMEGASWATERHEATERS

MODEL NUMBERS:

153.333832 30Gal.

153.333932 40Gal.

Parts Order List (cont'd)

THE ECONOMIZERm6MOBILEHOMEGASWATERHEATERS

MODEL NUMBERS:

153.333832 30Gal.

153.333932 40G_,

KEY

NO. PARTDESCRIPTION

1 Temperature-Pressure Relief Valve*

2 Primary Anode Rod

3 Model Rating Platey

4 Drain Valve

5 Drain Valve Washer ('_2" x 'Vd' x 7." thick)**

6 Pilot (Natural)

6 Pilot [Propane (L,P..)]

7 Thermocouple*

8 Pilot Tubing w/Fittings

9 Burner Orifice (Natural)

9 Burner Orifice [Propane (L.E)]

10 Manifold

11 Burner

12 Outer Door

13 Inner Door

14 Gas Control Valve

15 Temperature Adjustment Knob

16 Flue Baffle

17 Draft Hood

18 Mounting Brackets

# Manual

# Mag-Erad

9000071

9000279

0270118

9OOO254

9001584

9000284

9000800

42-33900

9000278

0230211

0230140

9002613

9002411

9000351

9000281

F145-0846

F145-0697

9000391

9000272

9001261

Model Numbers

153.333832 153.333932

PART NUMBERS

9000071

9000279

0270118

9000254

9001584

9000284

9000800

4_2-33900

9000278

0230211

0230140

9002615

9002411

9000351

9000281

F145-0846

F145-0697

9000537

9000272

9001261

0002917040

23600

# Not Illustrated

* These parts are also available at most Sears retail stores.

** Also available at most hardware stores.

t Replaced only upon return of damaged plate.

Now that you have purchased your Gas Water Heater, should a

need ever exist for repair parts or service, simply contact any

SEARS Service Center or call 1-800-4-MY-HOME (1-800-469-

4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center,

most SEARS stores and by calling 1-800-366-PART (1-800-366-

7247). If the parts you need are not stocked locally, your order will

be electronically transmitted to a SEARS Repair Parts Distribution

Center for handling.

The model number of your Gas Water Heater will be found on

the model rating plate located near the gas control valve.

When ordering repair parts, always give the following infor-

mation:

Model Nmnber

Part Number

Part Descripdon

Name of Item

THIS IS A REPAIR PARTSLIST,NOT A PACKING LIST.

Notes

Warranty

About Your Warranty

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE

A FREE CHECKUP SERVICE CALL. On Water Heater Installations

Arranged By Sears, Sears warrants the installation.

ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED

CONTRACTORS:

1. Your Sears warranty applies to the product only.

2. Sears does not warrant the installation.

3. A charge will be made on service calls due to poor or incomplete

installation. These include:

a. Adjustingthermostat.

b. Lightingpilot.

c. Leaksin pipesor fittings.

d. Improper venting

e. Condensation

This manual is in non-technical language.It may help you ,avoidthe

cost of a needless service call. Manyservice calls really arent needed.

Suchas when:

1.The gasis turned "OFF".

2.The pilot isout.

3.A gasor water leakisdue to loosepipe or connections.

FULL ONE YEAR WARRANTY ON WATER HEATER

For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in a single-family

residence in accordance with the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, if a leak occurs in the

tank.

LIMITED WARRANTYON TANKS THAT LEAK

After one year and through 6 years from the date of purchase for water heaters used in a single-family residence, if a leak

occurs in the tank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged

for any installation.

If the water heater is subjected to commercial, institutional, industrial or use in residences of two families or more, the

above warranty coverage for tanks that leak is effective for 2 years from the date of purchase.

To obtain warranty service, SIMPLY CALL 1-800-4MY-HOME (1-800-469-4663). "This warranty applies only while this

product is in use in the United States."

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179

Sears Installation Warranty

In addition to any warranty extended to you on the Sears merchandise

involved, which warranty becomes effective the date the merchandise is

installed should the workmanship of any Sears arranged installation

prove faulty within one year, Sears will, upon notice from you, cause

such faults to be corrected at no additional cost to you. If you want this

heater professionally installed by Sears contact your Sears Salesperson.

They will arrange for prompt, quality installation.

Sears Installation Policy

All installationlabor arrangedby Searsshall beperformed in a neat,

workmanlikemanner in accordancewith generallyacceptedtrade prac-

tices.Further,all installationsshallcomplywith alllocal laws,codes

regulationsand ordinances.The customershallalsobe protected,dur-

ing installation,by insurancerelatingto property damage,Worker's

Compensation and PublicLiability.

lfyou want this waterheater professionallyinstalledby Searscontact

your Salesperson.They willarrangefor prompt, quality installationby

Searsauthorizedcontractors.

Forin-homemajorbrandrepairservice

Call24hoursaday,7 daysaweek

1-800,,4-MY-HOME

(1-800-469-4663)

The model number of your water heater isfound on the modd rating plate on the front of thewater heater.

Sears, Roebuck and Co., HotTman Estates, IL 60179 U.S.A.

08-00 00029170400

Kenmore 153333932 gas water heater

Product's Documents

User Manual

Specifications

Kenmore 153333932 Questions and Answers