12A ORBITAL ACTION RECIPROCATING SAW
241-0752
OPERATOR’S MANUAL
To Reduce The Risk Of Injury, User Must Read And
Understand Operator’s Manual. Save These Instructions For Future Reference.
CAUTION:
!
For questions/comments, technical assistance or repair parts –
Please call toll free: 1-866-349-8665 (M–F 9am–5pm EST)
2
Product specifications ………….………………………………………………………………...
1
Table of contents ……………………………………………………………………..................
2
General safety warnings …………………………………………………………………………
3–4
Eye, ear & lung protection ……………………………………………………………………….
3–4
Electrical safety …………………………………………………………………………………...
4
Power tool safety ……………………………………………………………………..................
5–6
General safety rules ……………………………………………………………………………...
5
Work area ………………………………………………………………….……………………...
5
Electrical safety …………………………………………………………………………………...
5
Personal safety …………………………………………………………………………………...
5–6
Power tool use and care.…………………………………………………………………………
6
Service …………………………………………………………………………………………….
6
Specific safety rules ……………………………………………………………………………...
7
Extension cord safety ………………………………………………………….…………………
8
Product specifications ……………………………………………………………………………
9
Symbols ……………………………………………………………………………………………
10
Know your reciprocating saw ………………………….........................................................
11
Assembly and operating …………………………………………………………………………
12–15
Installing a blade ………………………………………………………………………………….
12
Removing a blade ………………………………………………………………………………..
12
Adjusting the pivoting shoe ……………………………………………………………………...
12
Orbital control knob ………………………………………………………………………………
13
Variable speed trigger switch …………………………………..............................................
13
Variable speed adjusting knob ………………………………………………………………….
13
Materials you can cut …………………………………………………………………………….
13
Cutting wood ………………………………………………………………………………………
14
Plunge cutting …………………………………………………………………………………….
14–15
Metal cutting …………………………………………………………………………..................
15
Maintenance ………………………………………………………………………………………
16–17
Replacing carbon motor brushes ……………………………………………………………….
17
Exploded view ………………………………………………………………………...................
18
Parts listing ………………………………………………………………………………………..
19–21
Warranty ……………………………………………………………………….………………….
23
TABLE OF CONTENTS
3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules
Specific Safety Rules and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Use hearing protection, particularly during extended
periods of operation of the tool, or if the operation is noisy.
!
GENERAL SAFETY WARNINGS
WARNING: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions. The important
precautions, safeguards and instructions appearing in this manual are not
meant to cover all possible situations. It must be understood that common
sense and caution are factors which cannot be built into the product.
!
4
ELECTRICAL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 120V AC operation. It must be
connected to a 120V AC, 15 A circuit that is protected by a time-delayed
fuse or circuit breaker. To avoid shock or fire, replace power cord
immediately if it is worn, cut or damaged in any way.
GENERAL SAFETY WARNINGS
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are
known to cause cancer, birth defects, or other genetic abnormalities. These
chemicals include:
Lead from lead-based paints
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how
often this type of work is performed. In order to reduce exposure to these
chemicals, work in a well-ventilated area, and use approved safety
equipment, such as a dust mask that is specifically designed to filter out
microscopic particles.
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
5
WARNING: Read all safety warnings
and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for future
reference.
Work area safety
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric
shock.
Avoid body contact with earthed or
grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an
increased risk of electric shock if your body is
earthed or grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or
entangled cords increase the risk of electric
shock.
When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of a ground fault
circuit interrupter (GFCI) reduces the risk of
electric shock.
Personal safety
Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Use personal protective equipment. Always
wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the
switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energizing power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
POWER TOOL SAFETY
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
6
Dress properly. Do not wear loose clothing
or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in
moving parts.
If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
Power tool use and care
Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation. If
damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Hold power tool by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring or its own cord. Contact with a "live"
wire will make exposed metal parts of the tool
"live" and shock the operator.
Use clamps or another practical way to
secure and support the workpiece to a stable
platform. Holding the work by hand or against
your body leaves it unstable and may lead to
loss of control.
Service
Have your power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE
7
WARNING: Know your reciprocating
saw. Do not plug in the tool until you have
read and understand this Instruction Manual.
Learn the tool’s applications and limitations,
as well as the specific potential hazards
related to this tool. Following this rule will
reduce the risk of electric shock, fire, or serious
injury.
Always wear eye protection. Any
power tool can throw foreign
objects into your eyes and cause
permanent eye damage.
ALWAYS wear safety goggles (not glasses) that
comply with ANSI safety standard Z87.1.
Everyday glasses have only impact resistant
lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in
compliance with ANSI Z87.1 could cause
serious injury when they break.
WARNING: Always use hearing
protection when sawing, particularly during
extended periods of operation.
WARNING: Always unplug the tool from
the power source before changing the blade
and when making any adjustments.
Do not wear gloves, neckties or loose clothing.
Hold the tool by its insulated gripping surfaces
when performing an operation where the saw
blade may contact hidden wiring or its own cord.
Contact with a "live" wire will make exposed
metal parts of the tool "live" and shock the
operator.
Always hold the tool with two hands. Attempting
to control the tool with only one hand is
dangerous. It could result in loss of control and
serious injury.
Never hold the workpiece in one hand and the
tool in the other hand when sawing. Never place
the hands near or below the cutting surface.
Clamp the workpiece and guide the tool with
both hands.
Always make sure the work surface is free from
nails and other foreign objects. Cutting into a
nail can cause the blade and the tool to jump
and damage the blade.
Never lay the workpiece on hard surfaces like
concrete, stone, etc. The protruding blade may
cause tool to jump.
After changing a blade or making adjustments,
make sure the blade clamp is holding the blade
securely. Loose blades could be violently thrown
from the tool.
Never use dull or damaged blades. Sharp
blades must be handled with care. Damaged
blades can snap during use. Dull blades require
more force to cut the workpiece, possibly
causing the blade to break.
Never touch the blade during or immediately
after use. After use the blade is too hot to be
touched.
SPECIFIC SAFETY RULES
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
!
!
8
WARNING: Keep the extension cord
clear of the working area. Position the cord so
it will not get caught on the workpiece, tools or
any other obstructions while you are working
with the power tool.
Make sure any extension cord used with this
tool is in good condition. When using an
extension cord, be sure to use one of heavy
enough gauge to carry the current the tool will
draw. An undersized cord will cause a drop in
line voltage resulting in loss of power and
overheating.
The table at right shows the correct size to use
according to cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge.
The smaller the gauge number the heavier the
cord.
Be sure your extension cord is properly wired
and in good condition. Always replace a
damaged extension cord or have it repaired by a
qualified electrician before using it. Protect your
extension cord from sharp objects, excessive
heat and damp or wet areas.
Use a separate electrical circuit for your power
tools. This circuit must not be less than 14
gauge wire and should be protected with either
a 15 AMP time delayed fuse or circuit breaker.
Before connecting the power tool to the power
source, make sure the switch is in the OFF
position and the power source is the same as
indicated on the nameplate. Running at lower
voltage will damage the motor.
WARNING: Repair or replace damaged
or worn extension cords immediately.
Select the appropriate extension cord gauge
and length using the chart below.
When operating a power tool outdoors, use
an outdoor extension cord marked "W-A" or
"W". These cords are rated for outdoor use and
reduce the risk of electric shock.
WARNING: Keep the extension cord
clear of the working area. Position the cord
so it will not get caught on the workpiece,
tools or any other obstructions while you are
working with the power tool.
EXTENSION CORD SAFETY
MINIMUM GAUGE (AWG)
EXTENSION CORDS (120V use only)
Amperage
rating
Total length
More
than
Not
more
than
25'
(7.5 m)
50'
(15 m)
100'
(30 m)
150'
(45 m)
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Applicable
!
!
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
9
PRODUCT SPECIFICATIONS
Rating:
120V, 60Hz, AC
Amperes:
12 AMP
Speed:
0–2,800 SPM (no load)
Stroke Length:
1 1/4"
Maximum cutting depth in wood:
4 1/2"
Maximum cutting depth in steel:
19/32"
Maximum cutting depth in pipe:
1 1/2"
Blade change system:
Tool-less
Weight:
12.18 lb
Need Assistance?
Call us on our toll free customer support line:
1-866-349-8665
Technical questions
Replacement parts
Parts missing from package
10
This symbol designates that this tool is listed with
U.S. requirements by ETL Testing Laboratories, Inc.
Conforms to UL Std. 60745-1 and 60745-2-11.
Certified to CAN/CSA Std. C22.2 No. 60745-1 and
60745-2-11.
3042597
JD3506
LISTED
V
Volts
A
Amperes
Hz
Hertz
W
Watts
kW
Kilowatts
Microfarads
L
Liters
kg
Kilograms
H
Hours
N/cm
2
Newtons per square
centimeter
Pa
Pascals
OPM
Oscillations per minute
Min
Minutes
S
Seconds
or a.c.
Alternating current
Three-phase alternating
current
Three-phase alternating
current with neutral
Direct current
No load speed
Alternating or direct
current
Class II construction
Splash-proof
construction
Watertight construction
Protective grounding at
grounding terminal,
Class I tools
Revolutions or
reciprocations per
minute
Diameter
Off position
Arrow
Warning symbol
Wear your safety
glasses
Wear a dust mask
Wear hearing protection
SYMBOLS
WARNING: Some of the following symbols may appear on the reciprocating saw.
Study these symbols and learn their meaning. Proper interpretation of these symbols
will allow for more efficient and safer operation of this tool.
!
11
KNOW YOUR RECIPROCATING SAW
Wood cutting
blade
WARNING: Use only universal fitting reciprocating saw blades that are
designed for the material being cut. Inappropriate blades may bend or shatter
causing serious personal injury.
!
NOTE: This reciprocating saw has a built in anti-vibration system that is automatically
functioning when the tool is turned ON. This anti-vibration system reduces fatigue
during extended periods of use and enhances your ability to control the tool.
Rafter
hook
Motor
vents
Variable speed
trigger switch
Pivoting shoe
adjusting lever
Pivoting
shoe
Tool free
blade holder
Orbital control
knob
NOTE: The rafter hook can
be rotated left or right to rest
against the handle.
12
INSTALLING A BLADE
WARNING: Always remove the plug from
the power source before installing or
removing a blade or adjusting the saw in any
way.
1. To install a blade in the saw, rotate the
blade locking sleeve (1) counter clockwise
(Fig. 1).
2. Insert the appropriate blade (2) into the
blade slot (3) as far as it will go.
3. Release the blade locking sleeve.
NOTE: The blade will automatically be locked
into the blade holder. Pull outward on the blade
to ensure it is properly locked into the blade
holder.
REMOVING A BLADE
To remove a blade, simply rotate the blade
locking sleeve counter clockwise and remove
the blade from the blade holder.
ADJUSTING THE PIVOTING SHOE
The pivoting shoe will pivot to follow the angle of
the blade to the workpiece. This action ensures
the flat surface of the shoe is against the
workpiece for better cutting action and easier
control of the saw.
The shoe can be adjusted in or out, allowing the
use of the blade teeth at different points on the
blade. This will provide longer blade life as one
section of the blade becomes dull.
1. To adjust the pivoting shoe (1), rotate the
pivoting shoe adjusting lever (2) to its
downward position (3) (Fig. 2).
2. Slide the pivoting shoe in or out until it is in
the appropriate position.
3. Lock the pivoting shoe in place by rotating
the pivoting shoe adjusting lever upward to
its original horizontal position.
4. Pull outward on the pivoting shoe to ensure
it is firmly locked in place.
ASSEMBLY AND OPERATING
!
Fig. 1
1
2
3
Fig. 2
1
2
3
13
ORBITAL CONTROL KNOB
This reciprocating saw has two cutting actions.
The conventional reciprocating action produces
a smoother cut with less splintering. The orbital
reciprocating action is more aggressive and
produces rougher cuts.
To operate the saw in conventional cutting
mode, rotate the orbital control knob (1) counter
clockwise (Fig. 3). To operate the saw in orbital
cutting mode, rotate the orbital control knob
clockwise (2).
WARNING: Always remove the plug
from the power source when changing the
orbital control knob. Changing the orbital
control knob with the saw operating may
cause serious personal injury and damage
the saw.
VARIABLE SPEED TRIGGER SWITCH
The variable speed trigger switch controls both
the ON/OFF function and the speed of the tool.
1. To turn the saw ON, squeeze the switch
trigger (1) slightly (Fig. 4).
NOTE: The saw will start at its slowest
speed.
2. To increase the speed of the saw, squeeze
the switch trigger harder.
NOTE: When the switch trigger is
squeezed fully, the saw will run at its
maximum speed.
3. To turn the saw OFF, release the switch
trigger.
MATERIALS YOU CAN CUT
This reciprocating saw is a versatile tool that
allows you to cut many different types of
materials. Some of these materials include:
Wood products such as lumber, hardwood,
plywood, composite board, and paneling
Drywall
Fiber board and plastic
Metals, such as pipe, steel rods, sheet
steel, aluminum, brass, and copper.
NOTE: There are many different types of blades
available. Generally, there are metal cutting
blades (fine teeth) and wood cutting blades
(coarse teeth). Use the correct blade for your
application. The packaging on the blade will
indicate the type of materials each blade is
designed to cut
ASSEMBLY AND OPERATING
!
Fig. 3
1
2
1
Fig. 4
14
CUTTING WOOD
1. Clearly mark the workpiece to locate the
position of the cut.
2. Hold smaller workpieces with a vice. Clamp
larger workpieces to a workbench or table.
DANGER: Any workpiece that is not
adequately clamped in place may come loose
and cause serious injury. Never hold the
workpiece with your hand.
3. Make sure there are no nails, screws,
clamps or foreign materials in the path of
the saw blade.
4. Set the orbital control knob to either
conventional or orbital cutting to produce
the desired cutting effect (Fig. 3).
5. Hold the saw away from your body and in
front of you (Fig. 5).
6. With both hands firmly gripping the saw,
and with the blade NOT in contact with the
surface to be cut, start the saw by
squeezing the switch trigger.
7. Once the saw has reached the desired
speed, place the adjustable pivoting shoe
against the workpiece and gradually bring
the moving blade into contact with the
workpiece at the appropriate location.
CAUTION: Do not force the saw. Use
only enough force to keep the blade cutting.
Excessive pressure on the blade will cause it
to bend and twist, which may result in
breaking the blade.
PLUNGE CUTTING
1. Clearly mark the workpiece to locate the
position of the cut.
2. Clamp the workpiece to a workbench or
table (Fig. 6).
NOTE: Make sure the area to be cut is clear
under the workpiece so that the blade will not
come into contact with anything other than the
workpiece.
3. Set the orbital control knob to conventional
cutting (Fig. 3).
WARNING: Never set the orbital control
knob to orbital setting when plunge cutting. If
you do, blades may bend or break and serious
injury may result.
Fig. 6
ASSEMBLY AND OPERATING
For safety reasons, the operator must read
the sections of this Owner’s Manual entitled
"GENERAL SAFETY WARNINGS",
"POWER TOOL SAFETY", "SPECIFIC
SAFETY RULES", "EXTENSION CORD
SAFETY" and "SYMBOLS" before using this
reciprocating saw.
Verify the following every time the
reciprocating saw is used:
1. The correct blade for the material
being cut is installed in the saw.
2. The blade is firmly clamped in the
blade holder.
3. The blade is sharp and in good
condition.
4. The workpiece is properly secured.
5. Safety glasses and hearing protection
are being worn.
Failure to observe these safety rules will
significantly increase the risk of injury.
WARNING
!
!
!
!
Fig. 5
15
PLUNGE CUTTING – cont’d
4. Select a convenient starting point in the
area to be cut out. Place the tip of the
blade over that point.
5. Rest the lower edge of the adjustable
pivoting shoe on the workpiece and hold it
firmly in that position, maintaining a shallow
cutting angle.
6. Squeeze the switch trigger to start the saw.
WARNING: Make sure the blade
does not touch the workpiece until the saw
reaches full speed. Loss of control and
possible injury could result.
7. With the saw running at full speed, slowly
tilt the saw until the tip of the blade
contacts the workpiece and begins to cut.
After the blade cuts through the workpiece,
tilt the saw upward until the blade is
perpendicular to the workpiece.
METAL CUTTING
Metals such as pipe, steel rods, sheet steel,
aluminum, brass and copper can be cut with
your reciprocating saw (Fig. 7).
Set the orbital control knob to conventional
cutting (Fig. 3).
WARNING: Never set the orbital control
knob to orbital setting when plunge cutting. If
you do, blades may bend or break and serious
injury may result.
To cut thin sheet material, "sandwich" the
material between hardboard or plywood
and clamp the layers to limit vibration and
material tearing.
Always use a fine toothed metal cutting
blade and run the saw at medium speeds
when cutting metal.
Use cutting oil to keep the blade cool,
increase cutting action, and prolong the life
of the blade.
Do not twist or bend the saw blade.
Do not force the saw blade. Let it cut at its
own speed.
DANGER:
a) Always clamp the workpiece in a vice,
or to a workbench or table. Do not hold
the workpiece in your hand.
b) Never use gasoline as a lubricant or as
a cleaning agent. A spark from the
motor may cause an explosion.
Gasoline will also damage the plastic
components of the saw.
ASSEMBLY AND OPERATING
!
!
!
Fig. 6
Fig. 7
16
GENERAL
WARNING: When servicing, use only
identical replacement parts. The use of any
other part may create a hazard or cause
product damage.
DO NOT use solvents when cleaning plastic
parts. Plastics are susceptible to damage from
various types of commercial solvents and may
be damaged by their use. Use a clean cloth to
remove dirt, dust, oil, grease etc.
WARNING: Do not allow brake fluids,
gasoline, petroleum-based products,
penetrating oils, etc. to come into contact
with plastic parts. They contain chemicals
that can damage, weaken or destroy plastic.
DO NOT abuse power tools. Abusive practices
can damage the tool and the workpiece.
WARNING: DO NOT attempt to modify
tools or create accessories. Any such
alteration or modification is misuse and
could result in a hazardous condition leading
to possible serious injury. It will also void
the warranty.
It has been found that electric tools are
subjected to accelerated wear and possible
premature failure when they are used on
fiberglass boats and sports cars, wallboard,
spackling compounds or plaster. The chips and
grindings from these materials are highly
abrasive to electric tool parts such as bearings,
brushes, commutators, etc. Consequently, it is
not recommended that this tool be used for
extended work on any fiberglass material,
wallboard, spackling compounds or plaster.
During any use on these materials it is
extremely important that the tool is cleaned
frequently by blowing it out with an air jet.
WARNING: Always wear safety goggles
or safety glasses with side shields during all
cutting operations. It is critical that you also
wear safety goggles or safety glasses with
side shields and a dust mask while blowing
dust out of the reciprocating saw with an air
jet. Failure to take these safety precautions
could result in permanent eye or lung
damage.
LUBRICATION
All of the bearings in this tool are lubricated with
a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions.
Therefore, no further lubrication is required.
MAINTENANCE
!
!
!
!
17
REPLACING CARBON MOTOR BRUSHES
The carbon motor brushes will wear down and
require replacing. The time intervals between
replacements will vary depending upon the
working environment and the hours of use. It is
recommended that the brushes be checked
after each 10 hours of use. When the length of
the carbon brush reaches 1/4" (6.35 mm), the
brushes should be replaced.
WARNING: Unplug the tool from the
power source.
1. Use a 3/16" (5 mm) slot screwdriver and
remove one brush cap (1) (Fig. 8). Turn the
brush cap counter-clockwise to remove it
from the motor housing.
2. Pull the spring & brush assembly (2) from
the brush holder (3) in the motor housing
(4).
3. Insert the new spring & brush assembly
into the motor housing.
4. Compress the spring into the brush holder
and thread the brush cap back into the
motor housing.
NOTE: Make sure the brush cap threads
are not cross-threaded. Do NOT over
tighten.
5. Repeat steps 1 to 4 to replace the second
carbon brush located on the opposite side
of the motor housing.
MAINTENANCE
!
!
Fig. 8
1
2
3
4
18
EXPLODED VIEW
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92
93
94
95
96
97
98
99
100
101
102
24
25
26
27
28
29
31
32
33
40
82
83
19
WARNING: When servicing, use only original equipment replacement parts. The use of any
other parts may create a safety hazard or cause damage to the reciprocating saw.
Any attempt to repair or replace electrical parts on this reciprocating saw may create a safety hazard
unless repairs are performed by a qualified technician. For more information, call the Toll-free
Helpline, at
1-866-349-8665 – Friday from 9am to 5pm Eastern Standard Time.
Always order by PART NUMBER, not by key number.
Key #
Part #
Part Name
Quantity
1
6060030005
Saw blade
1
2
2030110013
Circlip 12mm
1
3
3120060060
Blade release sleeve
1
4
2050050045
Helical spring
1
5
4110020011
Pin
1
6
2040310033
Blade holder
1
7
2050060204
Spring
1
8
2040160171
Locking pin
1
9
2040310034
Fast release collar
1
10
4100020008
Circlip
1
11
3140020124
Retaining ring
1
12
2040310043
Locating ring
1
13
3150130132
Support plate
1
14
3140020125
Sealing ring
1
15
2050060204
Spring
1
16
4100050002
Circlip 6mm
2
17
2010080122
Bearing
2
18
2020140013
Assembly protective cover
1
19
2040160185
Locating pin
1
20
3140020121
Gasket
1
21
4100020006
Shaft retainer ring
1
22
2020020047
Upper cover
1
23
4020010162
Screw
1
24
2040160190
Gear column
2
25
2050060230
Springs
2
26
1160030077
Knob
1
27
3140020123
O ring
2
28
2050060229
Helical springs
2
29
2040290082
Spindle
1
30
2040160170
Pin
1
!
PARTS LIST
20
Key #
Part #
Part Name
Quantity
31
1150010041
Reciprocating rod
1
32
2010150054
Support
1
33
3140020124
Sealing ring
1
34
2010150053
Support
1
35
2030160140
Retaining plate
1
36
4020010161
Screws M5*12
4
37
2040160188
Pin
1
38
4010010094
Bearing 697-2RS
2
39
2030020326
Flat washer 7.5*12*0.5
1
40
2010150052
Main gear edge bearing assembly
1
41
1230030028
Brush cap
2
42
1230010145
Carbon brush
2
43
1230030027
Brush holder
2
44
3120070127
Handle
1
45
1062020063
Switch
1
46
2030050002
Cord plate
1
47
4030010099
Screws ST3.9*14
4
48
3140010080
Power cord strain relief
1
49
1130030047
Heat sink
1
50
1190290014
Power cord
1
51
4030010106
Screws
6
52
4030010125
Screws
2
53
3150160208
½ Rafter hook storage
1
54
4030010099
Screw ST3.9*14
1
55
2060100075
Rafter hook
1
56
2030020327
Flat washer
1
57
3120160208
½ Rafter hook storage
1
58
2140060031
Rubber anti-vibration pins
2
59
4130010012
Plastic locating pin
1
60
3011110015
Motor housing
1
61
3150050089
Air flow guide
1
62
1020110011
Stator
1
63
4030010120
Screws ST3.9*60
2
64
3140040018
Bearing boot cover
1
65
4010010139
Bearing 698-2RS
1
66
3150240009
Flat washer
1
67
1010110013
Rotor
1
68
3190010045
Felt (oil) washer
1
69
4020010147
Screws M4*12
2
70
2030160137
Bearing retaining plate
1
PARTS LIST
21
Key #
Part #
Part Name
Quantity
71
4010010081
Bearing 6201-2RS
1
72
2030020325
Flat washer12.1*2.5*1
1
73
2040310041
Spacer 11.8*16.5*7
1
74
4110130001
Needle Bearings
19
75
2030270009
Sleeve
1
76
2040040104
Eccentric
1
77
2040160186
Stop/slider pins 5*15
4
78
2010130046
Anti-vibration assembly
1
79
2040160187
Pin 4*15
1
80
4020020010
Screws M4*10
8
81
2040310042
Guide
1
82
2030010061
Adjustable shoe
1
83
3160040089
Shell
1
84
2010220004
Spacer
1
85
2030160139
Bearing support plate
1
86
4010010084
Bearing 6002-RS
1
87
2010080121
O ring 22*15.2*4
1
88
3140020122
O ring
1
89
4030010114
Screws ST 3.9*25
4
90
2030160148
Plate
1
91
2030020327
Reed
1
92
4020010143
Combination screw
1
93
2040100003
Main gear
1
94
2030160138
Plastic washer
1
95
4060010028
Hexagonal nut
1
96
4010010014
Bearing 629-RS
1
97
3140020126
O ring
1
98
2020020048
Bottom cover
1
99
1160040016
Quick shoe release
1
100
2020020046
Gear box
1
101
4020010163
Combination screws M5*20
3
102
3140070024
Rubber locating block
1
PARTS LIST
22
NOTES
23
SAVE YOUR RECEIPTS
THIS WARRANTY IS VOID WITHOUT THEM
12A ORBITAL ACTION RECIPROCATING SAW
WARRANTY
90-DAY MONEY BACK GUARANTEE:
This MASTERFORCE
®
brand power tool carries our 90-Day Money Back Guarantee. If you are
not completely satisfied with your MASTERFORCE
®
brand power tool for any reason within
ninety (90) days from the date of purchase, return the tool with your original receipt to any
MENARDS
®
retail store, and we will provide you a refund – no questions asked.
3-YEAR LIMITED WARRANTY:
This MASTERFORCE
®
brand power tool carries our famous No Hassle 3-Year Limited
Warranty to the original purchaser. If, during normal use, this MASTERFORCE
®
power tool
breaks or fails due to a defect in material or workmanship within three (3) years from the date of
original purchase, simply bring the tool with the original sales receipt back to your nearest
MENARDS
®
retail store. At its discretion, MASTERFORCE
®
agrees to have the tool or any
defective part(s) repaired or replaced with the same or similar MASTERFORCE
®
product or part
free of charge, within the stated warranty period, when returned by the original purchaser with
original sales receipt. Not withstanding the foregoing, this limited warranty does not cover any
damage that has resulted from abuse or misuse of the Merchandise. This warranty: (1) excludes
expendable parts including but not limited to blades, brushes, belts, bits, light bulbs, and/or
batteries; (2) shall be void if this tool is used for commercial and/or rental purposes; and (3)
does not cover any losses, injuries to persons/property or costs. This warranty does give you
specific legal rights and you may have other rights, which vary from state to state. Be careful,
tools are dangerous if improperly used or maintained. Seller’s employees are not qualified to
advise you on the use of this Merchandise. Any oral representation(s) made will not be binding
on seller or its employees. The rights under this limited warranty are to the original purchaser of
the Merchandise and may not be transferred to any subsequent owner. This limited warranty is
in lieu of all warranties, expressed or implied including warranties or merchantability and fitness
for a particular purpose. Seller shall not be liable for any special, incidental, or consequential
damages. The sole exclusive remedy against the seller will be for the replacement of any
defects as provided herein, as long as the seller is willing or able to replace this product or is
willing to refund the purchase price as provided above. For insurance purposes seller is not
allowed to demonstrate any of these power tools for you.
For questions / comments, technical assistance or repair parts –
Please call toll free at: 1-866-349-8665 (M-F 9am – 5pm).
24
© 2014 Menard, Inc., Eau Claire, WI 54703 Rev. 1.6 25/08/2017
