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2. CONTENTS
- 3 -
- 10 -
Depending on manufacture and model, some engine components do change. Please check with
Autodata or the manufacturer’s data before use.
1. TITLE PAGE
1.1 INTRODUCTION.......................................................................................................... 2
1.2 REVISION HISTORY .................................................................................................. 2
1.3 UNDERSTANDING THIS GUIDE................................................................................. 2
1.4 COPYRIGHT NOTICE .................................................................................................2
2. CONTENTS
2.1 CONTENTS .................................................................................................................... 3
3. GUARANTEE
3.1 GUARANTEE ............................................................................................................... 4
4. GENERAL PRODUCT INFORMATION
4.1 GENERAL PRODUCT INFORMATION ....................................................................... 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR USE
Personal safety........................................................................................................... 6
6. CONTENTS
6.1 PARTS DRAWING AND LISTING ............................................................................... 7
7. APPLICATION
7.1 PRODUCT APPLICATION AND COMPATIBILITY LISTING ...................................... 8
8. PREPARATION
8.1 ADVISORIES BEFORE USE ...................................................................................... 9
9. PROCEDURE AND APPLICATION GUIDE
9.1 APPLICATION GUIDANCE................................................................................... 10-11
10. EXPLANATION OF SYMBOLS
10.1 EXPLANATION OF SYMBOLS .................................................................................. 11
9. PROCEDURE AND APPLICATION GUIDE
Component 1 = Crankshaft Pulley Flange Holding Tool
Component 1 is to hold the pulley flange while loosening the fixing bolt.
Component 2 = Timing Chain Tensioning Tool
Component 2 is used to clamp the timing chain when replacing the gasket on the one-piece
cylinder head. The tool is attached in alignment with the inspection opening on the engine
control cover so that the pin acts upon the ribs of the chain slider. Retract the chain tensioner
piston so that it moves back to its locked position using the lever.
Ensure the tensioner has fully extended first before trying to retract it.
Component 3 = Crankshaft Alignment Tool
Component 3 is used to lock the crankshaft in its timed position. Component 3 fits in place of
the flywheel.
Component 4 = Camshaft Alignment Tool Assy X2
Access must first be gained to the blanking plugs that are positioned one on the front of the
cam cover and one on the rear of the cam cover. Lift the high pressure fuel rail and engine
wiring harness to gain access.
Remove the blanking plugs and screw the locking tools into place with the flats on the inner
section of the tools horizontal. The tools are correctly fitted when the inner section of the
tools can be easily pushed in with finger pressure.
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