oUTLAW 70
OWNER’S
MANUAL
For MAINTENANCE AND SAFETY
2021
Read this manual carefully. It contains important safety information.
Adult supervision is required at all times.
Operation is prohibited for anyone under age 6.
WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can
expose you to chemicals including engine exhaust, carbon monoxide, phthalates,
and lead, which are known to the State of California to cause cancer and birth
defects or other reproductive harm. To minimize exposure, avoid breathing exhaust,
do not idle the engine expect as necessary, service your vehicle in a well-ventilated
area and wear gloves or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!
WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
!
A card containing important ATV safety information should be attached to
the owner's manual on the next page. If you cannot locate this card, or if it
has been removed, please call 1-800-342-3764 for assistance.
2021 Owner’s Manual
Outlaw 70
IMPORTANT SAFETY INFORMATION
Scan this QR code with your smartphone to see an important Safety Video
regarding your Polaris vehicle.
This safety video can also be found at https://www.polaris.com/en-us/safety/.
If you are on the homepage of the Polaris website, click on the Rider
Community heading and select “Product Safety and Training Information” from
the dropdown menu to access this page.
POLARIS®, ACE™, OUTLAW®, and SPORTSMAN® are trademarks of POLARIS Industries Inc.
Copyright 2019 Polaris Industries Inc. All information contained within this publication is based on the
latest product information at the time of publication. Due to constant improvements in the design and
quality of production components, some minor discrepancies may result between the actual vehicle
and the information presented in this publication. Depictions and/or procedures in this publication are
intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any
reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of
the original instructions.
Printed in China
9930643 Rev 02
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Young Riders Section . . . . . . . . . . . . . . . . . . . . . . . 45
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . 57
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Emission Control Systems . . . . . . . . . . . . . . . . . . . . . 87
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Polaris Products . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 161
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . 185
5
6
MESSAGES
DEAR PARENTS / SUPERVISING ADULTS:
We believe young operators should have the opportunity to enjoy the POLARIS riding experience along
with you. We've provided this owner’s manual to assist you and your children / young operators in
learning about safe operation and care of your new ATV.
A POLARIS ATV is not a toy and can be hazardous to operate. Make sure any child who will operate
the ATV takes a training course before operating the ATV. Make sure all operators understand and
follow all of the instructions and warnings contained in this owner’s manual.
Never allow a child under the age of 16 to operate an ATV without adult supervision. Children differ in
skills, physical abilities and judgement. Some children may not be able to operate an ATV safely. Permit
continued use only if you determine that your child / young operator has the ability and maturity to
operate the ATV safely.
For your child’s / young operator’s safety, be sure your child / young operator can reach and operate all
ATV controls, including handlebars, brake levers, throttle lever and engine stop switch.
The preventive maintenance program outlined in this manual is designed to ensure that all critical
components on your child’s / young operator’s ATV are thoroughly inspected at specific intervals.
Follow all of the instructions and recommendations in this manual.
7
MESSAGES
DEAR YOUNG OPERATORS:
Before you ride your new POLARIS ATV, there are some important things that you need to know. You
must learn how to keep yourself and those around you safe while you’re riding. Your parents /
supervising adult and Polaris want you to enjoy riding your new ATV, and that's why you need to read
and understand the information in your owner’s manual. You must also take an ATV training course
before you begin riding.
Ask your parents / supervising adult to explain anything you don’t understand and pay close attention to
the warnings and instructions you read. Your safety and the safety of others is the most important thing
to think about at all times. Never drive your ATV alone. Always make sure an adult is watching you
when you ride.
Drive safely and enjoy riding your new POLARIS ATV!
8
MESSAGES
INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on your vehicle. Your
safety is involved when these words and symbols are used. Become familiar with their meanings before
reading the manual.
DANGER
DANGER indicates a hazardous situation that, if not avoided, will result in death to the operator,
bystanders or person(s) inspecting or servicing the vehicle.
CAUTION
CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.
9
INTRODUCTION
WARNING
WARNING indicates a hazardous situation that, if not avoided, may result in death to the operator,
bystanders or person(s) inspecting or servicing the vehicle.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.
10
INTRODUCTION
e
Engine Serial Number
Record your vehicle's identification numbers in
the spaces provided. Remove the spare key and
store it in a safe place. An ignition key can be
duplicated only by ordering a POLARIS key
blank and mating it with one of your existing
keys. The ignition switch must be replaced if all
keys are lost.
Vehicle Identification
Number (VIN):
Vehicle Model
Number:
Engine Serial
Number:
13
INTRODUCTION
WARNING
Failure to follow the warnings and safety precautions contained in this manual can result in severe
injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles
differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly,
even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take
proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures
before operating a POLARIS ATV. Keep this manual with the ATV.
• Never operate an ATV without proper instruction. Take a training course. See page 31 for details on
how to access a training course.
• For your child’s safety, be sure your child can reach and operate all ATV controls, including
handlebars, brake levers, throttle lever and engine stop switch.
• Always follow the age guidelines for your vehicle. Y-10+ models are designed for children not less
than 10 years of age and Y- 6+ models are designed for children not less than 6 years of age. No
child under the age of 16 should ride any ATV designed and sold for an adult.
• Never permit a guest to operate the ATV unless the guest has read this manual and all product
labels and has completed a certified safety training course.
14
INTRODUCTION
SAFETY
SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover,
which may result in serious injury or death. Heed all safety warnings outlined in this section of the
owner’s manual and in the safety DVD provided with your vehicle.
Be sure to read all of the following warnings about driving hazards and how to avoid them. These
warnings are provided for your child's safety. Be sure to explain to your young driver that the hazards
outlined in this section of this owner’s manual MUST be avoided at all times. See the OPERATION
section of this owner’s manual for proper operating procedures.
FOR MORE INFORMATION ABOUT SAFETY call POLARIS at 1–800–342–3764.
15
SAFETY
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction increases the risk of an accident.
The operator and the supervising adult must understand how to operate the
vehicle properly in different situations and on different types of terrain.
All operators must read and understand this owner’s manual and all warning and
instruction labels before operating the vehicle. Never allow a guest to operate this
vehicle until the guest has read this manual and all product labels.
AGE RESTRICTIONS
This vehicle is for recreational use by young operators under adult supervision
ONLY. Operation is prohibited for anyone under 6 years of age.
16
SAFETY
HANDLING GASOLINE
Gasoline is highly flammable and explosive under certain conditions.
• Never allow a child to refuel or handle gasoline.
• Always exercise extreme caution whenever handling gasoline.
• Always refuel with the engine stopped, and outdoors or in a well ventilated area.
• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or
where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change
clothing.
EXPOSURE TO EXHAUST
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time.
Never start the engine or let it run in an enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other
reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
17
SAFETY
FAILURE TO INSPECT BEFORE OPERATING
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases
the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating
condition.
Always follow the inspection and maintenance procedures and schedules described in this owner’s
manual.
PROTECTIVE APPAREL
Operating this ATV without wearing an approved helmet increases the risk of a
serious head injury in the event of an accident. Operating without eye protection
could increase the chance of a serious injury in the event of an accident. Always
wear an approved helmet that fits properly.
Always wear eye protection (goggles or face shield), gloves, boots, a long-sleeved
shirt or jacket and long pants.
18
SAFETY
USING ALCOHOL OR DRUGS
Riding in this vehicle after consuming alcohol or drugs could adversely affect
operator judgment, reaction time, balance and perception. Never consume alcohol
or drugs before or while operating or riding in this vehicle.
CARRYING A PASSENGER
Carrying a passenger greatly reduces the operator's ability to balance and control
the ATV, which may result in an accident or overturn. Never carry a passenger on
this ATV.
19
SAFETY
OPERATING ON PAVEMENT
Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and
driveways) may adversely affect the handling of the ATV and could result in loss of
control and accident or overturn.
Avoid operating the ATV on pavement. ATV tires are designed for off-road use. If
it’s unavoidable, travel slowly and avoid sudden turns or stops.
OPERATING ON PUBLIC ROADS
Operating this ATV on public streets, roads or highways could result in a collision
with another vehicle. Never operate the ATV on any public street, road or highway,
including dirt and gravel roads. In many states it’s unlawful to operate ATVs on
public streets, roads and highways.
20
SAFETY
OPERATING AT EXCESSIVE SPEEDS
Operating the ATV at excessive speeds increases the operator's risk of losing
control. Always operate at a speed that’s appropriate for the terrain, visibility,
operating conditions, and your riding experience.
TURNING IMPROPERLY
Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow
proper procedures for turning as described in this owner’s manual.
Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds
before attempting to turn at faster speeds.
21
SAFETY
PHYSICAL CONTROL OF THE ATV
Removing a hand from the handlebars or feet from the footrests during operation
can reduce your ability to control the vehicle or cause loss of balance and ejection
from the ATV.
If the operator’s foot is not firmly planted on the footrest, it could also contact the
rear wheels. Never remove your hands from the handlebars while operating, and
always keep both feet on the footrests.
JUMPS AND STUNTS
Attempting wheelies, jumps and other stunts increases the risk of an accident or
overturn. Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving.
22
SAFETY
DESCENDING HILLS IMPROPERLY
Improperly descending a hill could cause loss of control or overturn.
NOTICE
A special technique is required when braking while traveling downhill. See page 78.
• Always follow proper procedures for traveling down hills as described in the owner’s manual.
• Always check the terrain carefully before descending a hill.
• Shift your weight rearward.
• Never travel down a hill at high speed.
• Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side.
Travel straight down the hill when possible.
OPERATING ON STEEP HILLS
Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the
ATV or for your abilities. Never operate the ATV on hills steeper than 15 degrees.
23
SAFETY
IMPROPER HILL CLIMBING
Improper hill climbing could cause loss of control or overturn. Always follow proper
procedures for climbing hills as described in the owner’s manual. See page 23.
CROSSING HILLSIDES
Driving on a sidehill is not recommended. Improper procedure could cause loss of
control or overturn. Avoid crossing the side of any hill unless absolutely necessary.
If crossing a hillside is unavoidable, always follow proper procedures as described
in the owner’s manual. See page 77. Never attempt to turn the ATV around on any
hill until you’ve mastered the turning technique (on level ground) as described in
the owner’s manual. See the Turning Around on a Hill section for details.
24
SAFETY
STALLING WHILE CLIMBING A HILL
Stalling, rolling backwards or improperly dismounting while climbing a hill could
cause an overturn. Always maintain a steady speed when climbing a hill. If you
lose all forward speed: Keep your weight uphill. Apply the brake lever gradually.
When fully stopped, lock the parking brake.
If the ATV begins rolling downhill: Keep weight uphill. Never apply engine power.
Never apply the foot brake while rolling backwards. Apply the hand brake lever
slowly. When fully stopped, lock the parking brake. Dismount on uphill side, or to
either side if pointed straight uphill. Turn the ATV around and remount, following
the procedure described in the Owner’s Manual. See page 79 for details.
OPERATING OVER OBSTACLES
Improperly operating over obstacles could cause loss of control or overturn.
Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as
rocks and fallen trees. If unavoidable, use extreme caution and always follow proper operating
procedures as outlined in this manual.
25
SAFETY
OPERATING IN UNFAMILIAR TERRAIN
Failure to use extra caution when operating on unfamiliar terrain could result in an
accident or overturn. Unfamiliar terrain may contain hidden rocks, bumps, or holes
that could cause loss of control or overturn.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always
be alert to changing terrain conditions.
OPERATING ON SLIPPERY TERRAIN
Failure to use extra caution when operating on excessively rough, slippery or
loose terrain could cause loss of traction, loss of control, accident or overturn.
Do not operate on excessively rough, slippery or loose terrain until you’ve learned
and practiced the skills necessary to control the ATV on such terrain. Always use
extra caution on rough, slippery or loose terrain.
26
SAFETY
IMPROPER VEHICLE MODIFICATIONS
Improper installation of accessories or modification of the ATV may cause changes in handling, which
could cause loss of control or an accident.
Never modify the ATV through improper installation or use of accessories. All parts and accessories
added to the vehicle must be genuine POLARIS Industries Inc. or equivalent components designed for
use on this ATV and should be installed and used according to approved instructions. An authorized
dealer can assist.
SKIDDING OR SLIDING
Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). On
slippery surfaces such as ice, travel slowly and use extra caution to reduce the chance of skidding or
sliding.
IMPROPER TIRES AND MAINTENANCE
Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of
control, accident or rollover.
Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as
described in this owner's manual and on safety labels.
27
SAFETY
OPERATING ON FROZEN BODIES OF WATER
Operating on frozen bodies of water may result in serious injury or death if the ATV and/or the operator
fall through the ice. Never operate the ATV on a frozen body of water.
OPERATING THROUGH DEEP WATER
Operating the ATV through deep or fast-flowing water could cause the tires to float, causing loss of
control or overturn.
Avoid operating the ATV through deep or fast-flowing water. If it's unavoidable to enter water that
exceeds the recommended maximum depth (see the Driving Through Water section for details):
• Travel slowly.
• Balance your weight carefully.
• Avoid sudden movements.
• Maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make
sudden throttle changes.
• Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly
several times while driving. The friction will help dry out the pads.
28
SAFETY
IMPROPER CARGO LOADING
Overloading the ATV or carrying/towing cargo may cause changes in handling, which could cause loss
of control or an accident. Never tow or pull an object behind the ATV. A wagon, sled or other towed
object does not have brakes or steering. The object may overturn or collide with other objects.
Never exceed the stated load capacity for this ATV. See page 40 for specific load capacity of this
vehicle.
OPERATING A DAMAGED ATV
Operating a damaged ATV can result in an accident. After any overturn or accident, have a qualified
service dealer inspect the entire machine for possible damage, including (but not limited to) brakes,
throttle and steering systems.
UNAUTHORIZED USE OF THE ATV
Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an
accident or overturn. Always remove the ignition key when the vehicle is not in use.
29
SAFETY
PHYSICAL SKILLS
Safe operation of this rider-active vehicle requires good judgement and physical skills. Persons with
cognitive or physical disabilities who operate this vehicle have an increased risk of overturn and loss of
control.
HOT EXHAUST SYSTEMS
WARNING
Exhaust system components are very hot during and after use of the vehicle. Hot components can
cause burns and fire. Do not touch hot exhaust system components. Always keep combustible
materials away from the exhaust system.
Use caution when traveling through tall grass, especially dry grass. Always inspect the underside of
the vehicle and areas near the exhaust system after driving through tall grass, weeds, brush and other
tall ground cover. Promptly remove any grass or debris clinging to the vehicle.
30
SAFETY
SAFETY TRAINING
ATV safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family
members who will be riding the ATV to take a training course.
If you purchased a new POLARIS ATV in the United States, your dealer provided information about the
authorized ATV RiderCourse℠ that is available to you and your eligible family members. This training is
included in the purchase price of your ATV.
In addition, you were provided with printed material and a video or DVD that instructs operators on safe
operating procedures. You should review this information with your child / young operators on a regular
basis. Do not allow other children to ride this ATV unless they have read the manual, seen the
instructional video or DVD and taken and completed an approved ATV safety training course.
If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse℠
for a fee. Call ATV Enrollment Express at (800) 887-2887 or visit www.atvsafety.org.
If you purchased a POLARIS ATV outside the United States, please contact your dealer or local law
enforcement agencies for information about safety training.
FOR MORE INFORMATION ABOUT ATV SAFETY in the United States, call the Consumer Product
Safety Commission at 1-800-638-2772, or visit www.cpsc.gov, visit www.atvsafety.org, or call
POLARIS at 1-800-342-3764.
31
SAFETY
EQUIPMENT MODIFICATIONS
Your POLARIS vehicle is designed to provide safe operation when used as directed.
WARNING
Modifying this vehicle in any way can change the top speed, stability and handling performance of this
vehicle. Modifications that increase speed, decrease stability or change performance may present a
greater risk to inexperienced or younger operators and could result in loss of control and serious injury
or death. Use only POLARIS-approved accessories to modify this vehicle. Review all vehicle changes
with your child prior to operating.
The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS-
approved equipment and/or modifications have been added to the vehicle that increase speed or
power.
32
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always
wear a helmet that meets or exceeds established safety standards. Always buckle and pull straps tight
to ensure the helmet is secured.
Parents and supervising adults should verify that the provided helmets fit properly. If a helmet doesn't
fit, a new one should be obtained in the proper size.
Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a
circle surrounding the letter E, followed by the distinguishing number of the country which has granted
approval. The approval number and serial number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle,
always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends
wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8,
Z87.1, or CE. Make sure protective eye wear is kept clean.
34
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of
the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on
your vehicle, always read and follow the instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to
purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part
number is printed on the label.
36
SAFETY
GENERAL WARNING
The General Warning label
w
is located on the
rear of the left front fender.
WARNING
Improper ATV use can result in SEVERE
INJURY OR DEATH.
Always use an approved helmet and protective
gear. Never use on public roads. Never carry
passengers. Never use with drugs or alcohol.
NEVER operate: without proper training or
instruction; at speeds too fast for your skills or
the conditions; on public roads - a collision can
occur with another vehicle; with a passenger -
passengers affect balance and steering and
increase risk of losing control.
ALWAYS: use proper riding techniques to avoid
vehicle overturns on hills and rough terrain and
in turns; avoid paved surfaces - pavement may
seriously affect handling and control.
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND
WARNINGS.
38
SAFETY
DISCRETIONARY WARNING
The Discretionary Warning label
e
is located on
the rear of the front right fender.
WARNING
Never operate this ATV on HILLS steeper than
15 degrees. To prevent overturn on hilly terrain,
use throttle and brakes gradually and shift
weight uphill.
REVERSE operation can be dangerous even at
low speeds. Steering becomes difficult. To
prevent loss of control, avoid sudden braking or
sharp turns.
39
SAFETY
CLUTCH COVER WARNING
The clutch cover warning label
t
is located on
the vehicle’s clutch cover.
WARNING
• Moving parts hazard under belt-clutch guard.
To prevent serious injury, do not operate
vehicle with guard removed.
• Do not modify engine or clutch. Doing so can
cause part failure, possible imbalance, and
excessive engine RPM which can result in
serious injury or death.
41
SAFETY
TIRE PRESSURE / LOAD
WARNING
The tire pressure and load warning label
y
is
located on the left, rear fender.
WARNING
Improper tire pressure or overloading can
cause loss of control.
Loss of control can result in severe injury or
death.
Cold Tire Pressure:
– Front: 4.0 psi (27.6 kPa)
– Rear: 4.0 psi (27.6 kPa)
Maximum Weight Capacity: 115 (52.2 kg)
42
SAFETY
44
YOUNG RIDERS SECTION
KNOW YOUR ATV
PARENTS / SUPERVISING ADULT: POLARIS
Youth ATVs are equipped with a speed control
system, allowing adults to limit vehicle speed
according to rider's skill and experience. More
information on speed limiting functionality can be
found on page 119. These units are not designed
for adult use. Serious vehicle damage may occur
if maximum rider weight capacity is exceeded.
See the vehicle specifications section for your
ATV’s weight capacity.
YOUNG OPERATORS: Before riding your new
POLARIS ATV, there are important things you
need to know. Safety is the most important thing
to think about at all times. As the driver of the
ATV, you must learn how to keep yourself, and
those around you, safe while you ride.
WARNING
This is the safety alert symbol. When you see
this symbol on your ATV or in this manual, it
means PAY ATTENTION. Inattention to
instructions could result in serious injury or
death.
45
YOUNG RIDERS SECTION
Before an adult starts the engine for you for the
first time, let's learn about the controls on your
new ATV.
q
Engine Stop Switch: When the engine is
running, press the right-side of the switch to shut
the engine off quickly. Before restarting, press
the left-side of the switch to the engine start
position.
w
Horn: Press the horn button to sound the
horn.
e
Throttle Control: Press the throttle lever with
your thumb when you want your ATV to move
forward. Always be sure the throttle control does
not stick before you drive your ATV. Read more
about this on page 51.
46
YOUNG RIDERS SECTION
r
Foot Brake: The foot brake is on the right side
of the ATV. Read about how to use the foot brake
on page 61.
WARNING
Never apply the foot brake without also
squeezing the hand brake. Using the foot brake
alone could cause you to lose control of the
ATV and be seriously injured. Always take your
thumb off the throttle when engaging brakes.
47
YOUNG RIDERS SECTION
t
Gas Cap: The gas cap must be removed
when an adult puts gas in your ATV. Never take
off the gas cap. Make sure it is closed tightly.
WARNING
Always have an adult put gas in your ATV.
Never try to do it yourself.
y
Seat: Remove seat by pulling firmly upward
on back edge of the seat. Slide seat backward to
detach front tab from the chassis. Replace seat
by re-inserting the front tab into the chassis and
pressing firmly down on the back of the seat to
secure the grommets. Ensure seat is properly
locked in place before riding.
u
Hand Brake Lever: Squeeze the brake lever
toward the handlebar to slow down or stop the
ATV.
48
YOUNG RIDERS SECTION
i
Tether Cord and Switch - The tether cord
must always be clipped to your person and to the
ATV every time you drive. If you fall off your ATV,
the tether cord will pull away from the switch and
the engine will stop.
WARNING
Never ride without the tether cord securely
attached to your clothing and to your ATV. Be
careful not to let the cord get tangled around
the handlebars or any part of your body.
o
Ignition Switch - Use the ignition switch to
start your vehicle. The brake lever must be
engaged in order to start the engine. You can
also use this key to turn off the engine.
49
YOUNG RIDERS SECTION
PRE-RIDE CHECK
We’re almost ready to have an adult start your
ATV. But before the ATV is started for the first
time, you must do a Pre-Ride Check. In fact,
every time you want to ride you must have an
adult help you check some things on your ATV
before starting it. Let’s learn about these things
now.
1. Make sure the throttle doesn’t stick. Check
this by pushing the throttle lever toward the
handlebar and then letting go. The lever
should come right back to where it was before
you pushed it. If it comes back slowly or stays
close to the handlebar, the ATV has a sticky
throttle. This means that something is wrong
or broken and must be fixed before you can
ride your ATV safely.
WARNING
Never start the engine if you have a sticky
throttle. You could be seriously hurt if you ride
with a sticky throttle. Have an adult or your
POLARIS dealer fix the throttle before you ride.
2. Make sure the brakes don’t stick. Check
the brake lever by squeezing it toward the
handlebar and then letting go. It should come
right back to where it were before you
squeezed. If it goes back slowly or stays
close to the handlebar, your ATV has sticky
brakes. The brakes must be fixed before you
can ride your ATV safely.
51
YOUNG RIDERS SECTION
WARNING
Never start the engine if your ATV has sticky
brakes. You could be seriously hurt if you ride
with sticky brakes. Have an adult or your
POLARIS dealer fix the sticky brakes before
you ride.
3. Have an adult check to see if your ATV
needs more gas. Children must never fill
gasoline. It must always be done by an adult.
Before gas is added to your ATV, have an
adult read the instructions and warnings on
page 15.
WARNING
Always have an adult put gas in your ATV.
Never try to do it yourself.
4. Make sure seat is secure. If you used the
storage area under the seat, make sure the
seat is secured in place.
5. Check the oil. Have an adult check the oil
level when the engine is cold. If the engine
has been running, it is hot and can burn your
skin, if touched. Children must never check
the oil alone. An adult is responsible for
keeping gas and oil levels at full marks.
6. Check all engine stop methods. Perform
this last check with the engine running. Verify
all three ways to shut off the engine of your
ATV are working properly. Do you remember
what they are? If you can’t remember the
three ways to stop the engine, go back to the
Know Your ATV section and review. Have an
adult help you start the engine. Practice
stopping the engine all three ways.
52
YOUNG RIDERS SECTION
RIDING RULES
Now you’re ready to learn about riding your
POLARIS ATV. There are some things you can
do and some things you must never do. Rules
are very important when you’re driving an ATV.
Adults have riding rules, too. Rules help keep us
safe when we ride.
NOTICE
The adult with you is your teacher. Always pay
attention to what your teacher says so you can
learn how to drive safely.
WARNING
Always follow the safe riding rules found in the
next few pages. You, or those around you,
could be seriously hurt if safe riding rules are
not followed.
RIDING GEAR
NOTICE
Always wear proper clothing and safety gear
when riding your ATV.
Helmet: Your helmet is very important for safe
riding. Helmets prevent severe head injuries.
Eye Protection: Always wear shatterproof
goggles or helmet face shield. Always keep them
clean so you can see where you’re driving.
Gloves: Wear gloves to protect your hands from
sun and wind. Gloves also protect your hands
from possible scrapes and scratches.
Boots: Wear sturdy over-the-ankle boots to keep
feet dry. Boots protect your feet and ankles from
possible scrapes and scratches.
53
YOUNG RIDERS SECTION
Clothing: Make sure your clothing fits properly. If
too small, it could keep you from moving easily
when shifting your weight. If too big, it could hang
down and get caught in your ATV’s moving parts.
Wear long sleeves and long pants to protect
arms and legs from injury.
RULES TO REMEMBER
• Always attach the tether cord to your clothing
and to the ATV before riding.
• Always know where you’re going to drive
before you start your ATV. Make sure your
ATV’s surrounding area is safe.
• Your ATV is designed for one rider. Never
carry a passenger. A passenger will make the
ATV harder to drive. You could lose control
and hurt yourself and your passenger.
• Always remain seated while driving your ATV.
Keep both hands on the handlebars and both
feet on the footrests.
• Always be alert and pay attention to where
you’re driving. Pay attention to other drivers,
and take more care around them because you
cannot predict what they’re going to do.
• Never follow another ATV too closely. You
need plenty of time and space to stop your
ATV.
• Never tow or pull an object behind the ATV.
• Never ride without adult supervision. An adult
should always be watching in case you need
help. Always drive within the sight of an adult.
• Never ride on public trails.
• Never ride your ATV on roads or over railroad
tracks. Your ATV makes noise that may
prevent you from hearing cars, trucks or trains
that may be coming toward you.
54
YOUNG RIDERS SECTION
• Never ride at night. Your ATV is not equipped
with lights that are safe for driving in the dark.
• Learn where lakes, rivers, ponds and ditches
are located in your driving area. Stay away
from them.
• Never ride on frozen water. Driving on ice
could result in serious injury or death. All ice
can be dangerous!
• Only ride your ATV in safe areas where you
have permission to drive. Be careful of things
around you.
• Always be a polite driver. (Don’t drive through
the flower garden or over the little trees you
planted!).
• Always do your best to help take care of
nature.
Respect your ATV.
Respect your environment.
You will earn the respect of everyone.
Enjoy riding your new POLARIS ATV!
55
YOUNG RIDERS SECTION
56
FEATURES AND CONTROLS
SWITCHES / BUTTONS
IGNITION SWITCH
Turn key clockwise to ON position before starting
the engine. To avoid draining the battery, always
turn key to OFF position when engine is not
running. Always remove ignition key when
vehicle is not in use.
IMPORTANT
Always remove the key from the ignition when
trailering or transporting the ATV.
57
FEATURES AND CONTROLS
ENGINE STOP SWITCH
When the right-side of the engine stop switch
q
is pressed down (OFF position), the engine will
not start or run and all electrical power is cut off
to the vehicle. In case of stuck throttle,
emergency, or to stop the engine quickly, press
down on the right-side of the stop switch.
Engine Start
Engine Stop
HORN
The horn button
w
is located on the left
handlebar control.
Press the horn button
to sound the horn.
58
FEATURES AND CONTROLS
THROTTLE CONTROLS
WARNING
Operating an ATV with sticking or improperly operating throttle controls could cause an accident and
lead to severe injury or death.
Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your
dealer or other qualified person for service if throttle problems arise.
Failure to check or maintain proper operation of the throttle system can result in an accident if the
throttle lever sticks during operation.
Always check the lever for free movement and return before starting the engine. Also check
occasionally during operation. The throttle release switch limits engine speed in the event of a throttle
system malfunction.
Modifications to the throttle release switch could result in failure to perform as designed, which could
result in an accident. Do not attempt to modify the throttle control system or replace it with any after
market throttle mechanism.
Always ensure that the throttle cable is installed and properly routed to the throttle control.
59
FEATURES AND CONTROLS
THROTTLE LEVER
The throttle lever is located on the right
handlebar. Press the throttle lever
q
toward the
handlebar to increase engine speed and vehicle
movement. Engine speed returns to idle when
the lever is released.
This ATV is equipped with a throttle release
switch, which is designed to reduce the risk of a
frozen or stuck throttle. If the throttle cable should
stick in an open position when the operator
releases the lever, engine speed will be limited to
idle speed.
NOTICE
Idle RPM is preset by the manufacturer. If the
engine idle speed is not satisfactory, please see
your POLARIS dealer or other qualified service
facility for adjustment.
60
FEATURES AND CONTROLS
BRAKES
HAND BRAKE
The hand brake lever
q
controls both front and
rear brakes. Squeeze the brake handle toward
the handlebar to apply the front brakes.
FOOT BRAKE
The foot brake
w
controls the rear brakes only.
Step down on the brake pedal to apply rear
brakes.
WARNING
Applying only the foot brake could cause loss of
control and result in serious injury or death. If
using the foot brake, apply both brake levers at
the same time.
61
FEATURES AND CONTROLS
PARKING BRAKE
Always lock the parking brake whenever the
vehicle is left unattended. To engage the parking
brake, follow these steps:
1. Squeeze the left brake lever.
2. Push the parking brake lock
e
to the second
notch to lock the brake lever in place.
3. Release the brake lever.
To release the parking brake, squeeze and
release the brake lever. The parking brake will
release automatically.
WARNING
Operating the ATV while the parking brake is
engaged could cause an accident resulting in
serious injury or death. It could also result in
driveline or engine damage. Always be sure to
disengage the parking brake before operating
the ATV.
62
FEATURES AND CONTROLS
INDICATOR LIGHT
Polaris Youth ATVs are not equipped with lights
designed for driving in the dark. Do not operate
this ATV after dark. Use caution and drive at
reduced speeds in conditions of reduced
visibility. This ATV is designed for off-road use
only. Do not operate this ATV on streets or
highways.
q
Check Engine: A flashing light indicates an
overheated engine. The system will automatically
reduce engine power. A solid light indicates an
EFI-related fault has occurred. Do not operate
the ATV if light is on. Serious engine damage
could result. Your POLARIS dealer or other
qualified technician can assist.
63
FEATURES AND CONTROLS
FUEL SYSTEM
GAS CAP
The fuel tank filler cap
q
is located directly below
the handlebars.
NOTICE
This ATV is not equipped with a low fuel
indicator light. The fuel indicator gauge is
located on top of the fuel cap. Always check
fuel indicator to ensure proper levels before
riding.
Use unleaded gasoline with a minimum pump
octane number of 87=(R+ M/2) octane. Non-
ethanol fuel is recommended.
Do not use fuel with ethanol content greater than
10 percent, such as E-85 fuel.
Refer to the Specifications chapter for fuel tank
capacity.
Unleaded Gasoline
Minimum 87 Octane Rating
64
FEATURES AND CONTROLS
OPERATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover,
which may result in serious injury or death. Read and understand all safety warnings outlined in the
safety section of this owner’s manual.
VEHICLE BREAK-IN PERIOD
The break-in period for your new Polaris vehicle is defined as the first ten hours of operation, or the
time it takes to use the first two full tanks of gasoline.
No single action on your part is as important as a proper break-in period. Careful treatment of a new
engine and drive components will result in more efficient performance and longer life for these
components. Perform the following procedures carefully.
65
OPERATION
1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never
allow a child to handle gasoline.
2. Check the oil level. See page 104. Add the recommended oil as needed to maintain the oil level in
the safe operating range.
3. Drive slowly at first. Select an open area that allows room to familiarize yourself with operation and
handling.
4. Vary throttle positions. Do not operate at sustained idle.
5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection
checklist. See page 67.
NOTICE
Excessive heat build-up during the first three hours of operation will damage close-fitted engine parts
and drive components. Do not operate at full throttle or high speeds during the first three hours of use.
Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the
recommended oil. Never substitute or mix oil brands.
66
OPERATION
PRE-RIDE INSPECTION
CAUTION
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases
the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating
condition.
ITEM REMARKS PAGE
Brake system Ensure proper operation See page 121.
Front suspension Inspect, lubricate if necessary See page 102.
Rear suspension Inspect, lubricate if necessary See page 102.
Steering Ensure free operation, lubricate if
necessary
See page 124.
Tires Inspect condition and pressure See page 36 for label locations
and page 134 for tires.
67
OPERATION
ITEM REMARKS PAGE
Wheels/fasteners Inspect, ensure fastener tightness;
check that axle nuts are secured by
cotter pins
See page 134.
Frame nuts, bolts,
fasteners
Inspect, ensure tightness
-
Fuel and oil Ensure proper levels See page 36 for label locations
and page 64 for fuel system.
Grass and debris Remove grass and debris from the
vehicle, especially on the underside
and near the exhaust system
-
Throttle Ensure proper operation See page 51 and page 59.
Engine Stop Switch Ensure proper operation See page 58.
Air filter, pre-filter Inspect and clean, or replace See page 131.
68
OPERATION
ITEM REMARKS PAGE
Running lights Ensure proper operation See page 137.
Brake light Ensure proper operation See page 139.
Drive Chain Check condition and slack; refer to
drive chain adjustment
See page 127.
Loose or Damaged
components
Visually inspect for any damaged
components or loose fasteners
-
Riding Gear Wear helmet, goggles, protective
clothing
See page 33.
69
OPERATION
SAFE OPERATION PRACTICES
1. Complete the recommended safety training before operating this vehicle. See page 31.
2. Do not allow anyone under age 6 to operate the vehicle.
3. Never carry a passenger on this ATV.
4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. Never
allow a child to handle gasoline.
5. Never exceed the maximum weight capacity of the vehicle. When determining the weight you are
adding to the vehicle, include the weight of the operator, accessories and loads on the racks (if
equipped). The combined weight of these items must not exceed the maximum weight capacity.
6. Ride this vehicle only in areas permitted by a supervising adult. Never operate the vehicle on
pavement or on any public street, road or highway, including dirt and gravel roads.
7. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive
speeds. DO NOT attempt to do power slides, “donuts”, jumps or other driving stunts. Keep both
hands on the steering wheel at all times.
8. Never consume alcohol or drugs before or while operating this vehicle.
70
OPERATION
9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire
pressure.
10.Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer
inspect the entire machine for possible damage.
11. Never operate the vehicle on a frozen body of water.
12. Do not touch hot exhaust system components. Always keep combustible materials away from the
exhaust system.
13.Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.
71
OPERATION
STARTING THE ENGINE
NOTICE
Operating the vehicle immediately after starting could cause engine damage. Allow the engine to
warm up for several minutes before operating the vehicle.
Follow the steps below for proper engine start procedure:
1. Sit on the vehicle. Attach the tether cord to the ATV and clip to your clothing.
2. Push the engine stop switch to the ON position.
3. Set the parking brake or engage the brake lever. The brake lever must be engaged or the engine
won’t start.
4. Do not press the throttle while starting the engine. Turn key clockwise to start engine. Immediately
release ignition key when the engine starts.
72
OPERATION
STOPPING THE ENGINE
1. Release the throttle completely.
2. Apply the brakes until the vehicle stops moving.
3. Stop the engine. There are three ways to stop the engine:
• Turn the key off.
• Push the engine stop switch down.
• Pull the tether cord off the ATV.
4. Lock the parking brake.
5. To avoid draining the battery, always turn the key to the OFF position when the engine is not
running.
73
OPERATION
DRIVING PROCEDURE
1. Sit upright with both feet on the footrests and both hands on the handlebars.
2. Start the engine and allow it to warm up.
3. Check your surroundings and determine your path of travel.
4. Slowly press the throttle with your right thumb and begin driving.
5. Drive slowly at first. Practice turning and using the throttle and brakes on level surfaces.
74
OPERATION
MAKING TURNS
Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This
means that the wheel on the outside of the turn must travel a greater distance than the inside wheel
when turning and the inside tire must slip traction slightly.
To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while
supporting your weight on the outer footrest. This technique alters the balance of traction between the
rear wheels, allowing the turn to be made smoothly.
Practice making turns at slow speeds.
WARNING
Turning improperly can result in vehicle overturn. Never turn abruptly or at sharp angles. Never turn at
high speeds.
75
OPERATION
DRIVING UPHILL
Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could
cause loss of control or overturn. Whenever traveling uphill, follow these precautions:
1. Drive straight uphill.
2. Avoid steep hills (15° maximum).
3. Always check the terrain carefully before ascending any hill.
4. Never climb hills with excessively slippery or loose surfaces.
5. Keep both feet on the footrests.
6. Shift body weight uphill.
7. Proceed at a steady rate of speed and throttle opening. Opening the throttle suddenly could cause
the ATV to flip over backwards.
8. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or
person could be on the other side of the hill.
9. Remain alert and be prepared to take emergency action. This may include quick dismounting of the
vehicle.
76
OPERATION
DRIVING ON A SIDEHILL (SIDEHILLING)
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn.
Avoid crossing the side of any hill unless absolutely necessary.
If crossing a sidehill is unavoidable, follow these precautions:
1. Slow down.
2. Lean into the hill, transferring your upper body weight uphill while keeping your feet on the footrests.
3. If the vehicle begins to slide or tip, quickly turn the front wheel downhill, if possible, or dismount on
the uphill side immediately!
77
OPERATION
DRIVING DOWNHILL
When driving downhill, follow these precautions:
1. Avoid steep hills (15° maximum).
2. Shift body weight uphill. Transfer your weight to the rear of the vehicle.
3. Drive straight downhill.
4. Slow down. Excessive speed when traveling downhill can cause loss of control.
5. Apply the brakes very slightly to aid in slowing.
78
OPERATION
TURNING AROUND ON A HILL
If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.
1. Stop the vehicle and lock the parking brake while keeping body weight uphill.
2. Shut off the engine.
3. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing
straight uphill.
4. Staying uphill of the ATV, turn the handlebars full left.
6. While holding the brake, release the parking brake lock and slowly release the brake, allowing the
ATV to roll around to your right until it’s pointing across the hill or slightly downward.
7. Lock the parking brake and remount the ATV from the uphill side, keeping body weight uphill.
8. Restart the engine and squeeze the brake lever.
9. Release the parking brake and drive slowly, controlling speed with the brake, until the ATV is on
more level ground.
79
OPERATION
PARKING ON A HILL OR INCLINE
Avoid parking on a hill or incline if possible. If it’s unavoidable, follow these precautions:
1. Stop the engine.
2. Lock the parking brake.
3. Always block the rear wheels on the downhill
side as shown in the illustration.
NOTICE
Do not employ parking brake for extended
periods of time.
80
OPERATION
DRIVING ON SLIPPERY SURFACES
Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather,
follow these precautions:
1. Do not operate on excessively rough, slippery or loose terrain.
2. Slow down when entering slippery areas.
3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause
skids.
4. Never apply the brakes during a skid. Correct a skid by turning the handlebars in the direction of the
skid and shifting your body weight forward.
81
OPERATION
DRIVING OVER OBSTACLES
Follow these precautions when operating over obstacles:
1. Always check for obstacles before operating in a new area.
2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and
low hanging branches.
3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are
immediately visible.
4. Never attempt to operate over large obstacles, such as rocks or fallen trees.
82
OPERATION
DRIVING THROUGH WATER
Your ATV can safely operate through shallow water. The recommended maximum depth for your ATV is
below the bottom of the footrests. Follow these precautions when operating through water:
1. Determine water depth and current before entering water.
2. If crossing a stream, choose a crossing where both banks have
gradual inclines.
3. Avoid operating through deep or fast-flowing water.
4. After driving through water, dry the brakes by applying light
pressure to the levers (while moving) until braking action is
normal. If you do not perform this procedure, your brakes may be
ineffective.
83
OPERATION
NOTICE
Serious engine damage can result if the vehicle is not thoroughly inspected after operating in water
deeper than the footrest level. As soon as possible, perform the inspections and maintenance
services outlined in the Periodic Maintenance Chart section. Engine oil, gear case oil and all grease
fittings need special attention.
If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service
is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible
to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion
section, and take the vehicle in for service at the first opportunity.
HAULING CARGO
The OUTLAW 70 is equipped with a rear rack designed to carry small loads. Read and follow all
instructions for hauling cargo on the following pages.
84
OPERATION
WARNING
Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of
control, resulting in serious injury or death. Always follow these precautions when hauling cargo:
• Slow down. Allow more space for stopping the ATV when hauling cargo.
• Never exceed weight capacities for the vehicle. See the Rack Warning label specifications on page
40.
• Secure all cargo before driving. Loose cargo may move or shift, causing loss of control or tipover.
Use suitable tie-downs or rope to secure cargo. Do not allow cargo or tie straps to hang over the
edges of the racks.
• Carry only small loads that fit on the rack. Tall loads raise the vehicle’s center of gravity and may
cause loss of control or tipover.
• Never allow a person to ride on the rack.
• Never tow or pull an object behind the ATV. A wagon, sled or other object towed behind an ATV
does not have brakes or steering. The object may overturn or collide with other objects and cause
serious injuries.
85
OPERATION
86
EMISSION CONTROL SYSTEMS
NOISE EMISSION CONTROL SYSTEM
Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.
A. EPA noise control requirements (40 CFR 205) and local noise level requirements.
OPERATION ON PUBLIC LANDS IN THE U.S.A.
Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS
standard 5100-1C. Federal law requires that this spark arrester be installed and functional when the
vehicle is operated on public lands.
Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR 420. Violations are
subject to monetary penalties. Federal regulations can be viewed online at www.gpoaccess.gov/ecfr/.
CRANKCASE EMISSION CONTROL SYSTEM
This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the
combustion chamber by the intake system. All exhaust gases exit through the exhaust system.
87
EMISSION CONTROL SYSTEMS
EXHAUST EMISSION CONTROL SYSTEM
Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls
fuel delivery. The engine and EFI components are set at the factory for optimal performance and are
not adjustable.
The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).
ELECTROMAGNETIC INTERFERENCE
This spark ignition system complies with Canadian ICES-002.
This vehicle complies with the EMC requirements of UN ECE Regulation 10.
Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-
active implantable medical devices (such as heart monitoring or controlling devices) should review the
limitations of their device and the applicable electromagnetic standards and directives that apply to this
vehicle.
88
EMISSION CONTROL SYSTEMS
MAINTENANCE
PERIODIC MAINTENANCE
Any qualified repair shop or person may maintain, replace or repair the emission control devices or
systems on your vehicle. An authorized POLARIS dealer can perform any service that may be
necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service,
however equivalent parts can be used.
It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer
reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is
prohibited by federal law.
Owners are responsible for performing the scheduled maintenance identified in this owner’s manual.
Careful periodic maintenance will help keep your vehicle in safe, reliable condition. Inspect, clean,
lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement
parts, genuine POLARIS parts are available from your POLARIS dealer. Equivalent parts may be used
for emissions-related service.
89
MAINTENANCE
TOOL KIT
To help you perform routine maintenance, a tool
kit
q
is provided in the storage compartment
under the seat. Maintenance intervals in the
following charts are based upon average riding
conditions and an average vehicle speed of
approximately 8 miles per hour.
Vehicles subjected to severe use must be
inspected and serviced more frequently.
Record maintenance and service in the
Maintenance Log beginning on page 185.
90
MAINTENANCE
CHART KEY
SYMBOL DESCRIPTION
XU Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized Polaris dealer or other qualified person perform these
services.
SEVERE USE DEFINITION
• Frequent immersion in mud, water or sand
• Frequent or prolonged operation in dusty environments
• Short trip cold weather operation
• Racing or race-style high RPM use
• Prolonged low speed, heavy load operation
• Extended idle
91
MAINTENANCE
Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants
collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the
oil level, and if it continues to rise, discontinue use and determine the cause. Your dealer can assist.
MAINTENANCE CHART
WARNING
Improperly performing the procedures marked with a D could result in component failure and lead to
serious injury or death. Have an authorized Polaris dealer or other qualified person perform these
services.
Perform all services at whichever maintenance interval is reached first. Record maintenance and
service in the Maintenance Log.
92
MAINTENANCE
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
Steering
-
Daily
-
Check each day before driving the
vehicle. Make adjustments as
needed. See the Pre-Ride Checklist.
Front
Suspension
Rear
Suspension
-
Daily
-
Check each day before driving the
vehicle. Make adjustments as
needed. See the Pre-Ride Checklist.
Tires
Brake Lever
Travel
Brake System
93
MAINTENANCE
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
Wheels /
Fasteners
Frame
Fasteners
Engine Oil Level
-
Daily
-
Check each day before driving the
vehicle. Make adjustments as
needed. See the Pre-Ride Checklist.
Air Filter
-
Daily
-
Inspect; clean often; replace as
needed.
Air Box
Sediment Tube
-
Daily
-
Drain deposits when visible.
94
MAINTENANCE
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
Running Lights /
Taillight
-
Daily
-
Check operation; apply dielectric
grease if replacing.
Drive Chain and
Sprockets
-
Daily
-
Inspect daily, adjust as needed,
check often if driving in wet
conditions.
CVT Housing
-
Daily
-
Drain water as needed, check often if
driving in wet conditions.
Break-In
Maintenance
After first 10 hours of operation
Perform break-in maintenance.
95
MAINTENANCE
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
XU
D
Brake Lever
Travel / Brake
Freeplay
10
Monthly
100
(160)
Inspect periodically.
Spark Plug
10
Monthly
100
(160)
Clean; check condition; adjust gap;
replace as needed.
Fuel System
20
Monthly
-
Inspect; cycle key to pressurize fuel
pump; check lines and fittings for
leaks and abrasion.
Battery
20
Monthly
200
(320)
Check terminals; clean; test.
96
MAINTENANCE
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
XU Engine Oil
Change
30 6 Mo
300
(480)
Change oil and oil filter.
XU Transmission
Oil
40 12 Mo
400
(640)
Drain and change oil.
XU Oil Pre-Filter
Screen 40 12 Mo
400
(640)
Clean filter at every oil change; clean
annually if ATV is operated less than
10 hours.
XU General
Lubrication
50 3 Mo
500
(800)
Lubricate all fittings, pivots, cables,
etc.
D Valve Clearance
50 3 Mo
500
(800)
Check clearance; see your dealer for
adjustments.
97
MAINTENANCE
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
D Throttle Cable /
Release Switch
50 6 Mo
500
(800)
Inspect, adjust, lubricate; replace if
necessary.
Throttle Body
Intake Duct
50 6 Mo
500
(800)
Inspect duct for proper sealing/air
leaks.
D Drive Belt
50 6 Mo
500
(800)
See your POLARIS dealer.
XU
D
Brake Pad Wear
50 6 Mo
500
(800)
See your POLARIS dealer.
98
MAINTENANCE
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
D Fuel System
100 12 Mo
600
(1000)
Cycle key to pressurize fuel pump;
check fuel line, vent line, fuel pump,
and fill cap for leaks or signs of
abrasion. Replace as needed.
XU Engine Mounts
100 12 Mo
1000
(1600)
Inspect.
Exhaust System
100 12 Mo
1000
(1600)
Inspect.
D Ignition Timing
100 12 Mo
1000
(1600)
Inspect.
99
MAINTENANCE
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
XU Wiring
100 12 Mo
1000
(1600)
Inspect for wear, routing, security;
apply dielectric grease to connectors
subjected to water, mud, etc.
D Clutches (Drive /
Driven)
100 12 Mo
1000
(1600)
Inspect; clean; replace worn parts.
D Front Hub
Bearings / Rear
Axle Bearings
100 12 Mo
1000
(1600)
Inspect; replace as needed.
100
MAINTENANCE
LUBRICATION RECOMMENDATIONS
ITEM LUBE METHOD
Engine Oil PS-4 10W-50 4-Cycle Oil See page 104.
Transmission Oil
(Main Gearcase)
AGL Gearcase Lubricant &
Transmission Fluid
See page 111.
Drive Chain POLARIS Chain Lube or SAE 80/90 See page 126.
Front Arm Suspension
(A-Arm Pivots)
POLARIS All Season Grease or
grease conforming to NLGI No. 2
Inspect; tighten fasteners; grease
(also after washing ATV or driving in
water).
Steering Post POLARIS All Season Grease or
grease conforming to NLGI No. 2
Inspect; tighten fasteners; grease.
Perform these procedures more often for vehicles subjected to severe use.
102
MAINTENANCE
ENGINE OIL
OIL RECOMMENDATIONS
Always check and change the engine oil at the
intervals outlined in the Periodic Maintenance
Chart section. POLARIS recommends the use of
POLARIS PS-4 Extreme Duty 10W-50 4-Cycle
Oil for this vehicle. Oil may need to be changed
more frequently if POLARIS oil is not used. Do
not use automotive oil. See page 157 for the part
numbers of POLARIS products.
NOTICE
Mixing brands or using a non-recommended oil
may cause serious engine damage. Always use
the recommended oil. Never substitute or mix
oil brands.
OIL CHECK
Maintain oil level within safe range on the
dipstick. Do not overfill.
1. Position vehicle on a level surface and
remove oil access cover.
2. Remove dipstick
q
. Wipe dry with a clean
cloth.
3. Reinsert dipstick completely.
4. Remove dipstick and check oil level.
5. Add recommended oil as needed.
6. Reinsert the dipstick.
104
MAINTENANCE
OIL CHANGE
1. Position the vehicle on a level surface. Set
the parking brake.
2. Start the engine. Allow it to idle for two to
three minutes. Then stop the engine.
3. Place a drain pan under the engine
crankcase.
4. Open the oil access door.
5. Clean the area around the drain plug.
6. Remove the oil drain plug and allow the oil to
drain completely.
WARNING
Hot oil can cause burns to skin. Do not allow
hot oil to contact skin.
7. Re-install oil drain plug and torque to
specification.
TORQUE
Oil Drain Plug
10 ft-lbs (13 N·m)
106
MAINTENANCE
8. Remove the oil spring-loaded screen plug
w
through the bottom of the chassis.
9. Wash the screen
e
with solvent to remove
any debris. Allow the screen to air dry.
10.Inspect the O-ring
r
on the plug and replace
if needed.
NOTICE
The sealing surfaces on the spring plug and the
engine crankcase should be clean and free of
burrs, nicks, or scratches.
107
MAINTENANCE
11. Reassemble the screen and spring back into
the plug.
12.Reinstall the plug through the bottom of the
chassis and torque to specification
TORQUE
Oil Spring-Loaded Screen Plug
10 ft-lbs (13 N·m)
13.Remove the oil fill cap / dipstick. Add Polaris-
recommended lubricant. Do NOT overfill.
FLUID CAPACITY
Recommended Lubricant
Polaris PS-4 Extreme Duty Synthetic 4-Cycle
Engine Oil
Capacity
27 fl oz (800 mL)
14.Reinstall the dipstick.
15.Start the engine. Allow it to idle for one to two
minutes.
16.Stop the engine and inspect for leaks.
17.Check the oil level. Add oil as needed to bring
the level to the upper mark on the dipstick.
18.Dispose of used oil properly.
IMPORTANT
Always inspect the oil filter immediately
following an oil change. See page 109.
108
MAINTENANCE
OIL FILTER CHANGE
1. Position the vehicle on a flat surface.
2. Clean area around the drain plug.
3. Run engine for two to three minutes until
warm.
4. Stop the engine.
CAUTION
Hot oil can cause burns to skin. Do not allow
hot oil to contact skin.
5. Place a drain pan beneath the engine
crankcase.
6. Remove the oil access panel and locate the
oil filter cap on the crankcase.
7. Loosen the bottom screw
q
until free from
threading. Pull outward until flush with the
footwell.
8. Remove the top two screws
w
from the top of
the oil filter cap.
9. Pull cap
e
outward until spring is free from
filter bore, then rotate cap downward.
109
MAINTENANCE
10.Remove large O-ring,
r
and oil filter
t
from
filter bore.
11. Visually inspect the small O-ring
y
for
damage. Replace if needed.
NOTICE
Do NOT remove the small O-ring unless
damage is present. Unnecessary removal may
cause damage to the O-ring and prevent a
proper seal.
12.Verify the oil filter is clean. If needed, clean
the oil filter with brake cleaner to remove any
debris. Allow the oil filter to air dry.
13.Check the outer screen of the oil filter and
large O-ring for damage. Replace if needed.
110
MAINTENANCE
14.Reinstall the O-ring and oil filter back into the
filter bore.
15.Install the engine oil filter cap and torque bolts
to specification.
TORQUE
Engine Oil Filter Cap Bolts
80 in-lbs (9 N·m)
TRANSMISSION (MAIN
GEARCASE)
Always check and change the fluid at the
intervals outlined in the Periodic Maintenance
Chart beginning on page 92. Polaris
recommends the use of AGL Gearcase Lubricant
& Transmission Fluid for this vehicle.
FLUID CHANGE
1. Position vehicle on a level surface and
remove fill plug
q
.
2. Place a drain pan under the drain plug
w
.
3. Remove the drain plug. Allow the fluid to drain
completely.
111
MAINTENANCE
4. Clean the drain plug.
5. Reinstall and torque drain plug to
specification with new o-ring.
6. Add recommended oil. Maintain oil level at
the bottom of the fill plug hole threads.
7. Reinsert fill plug.
8. Check for leaks.
9. Discard used fluid properly.
TORQUE
Drain Plug
14 ft-lbs (19 N·m)
FLUID CAPACITY
Main Gearcase
4.5 fl oz (133 mL)
CYLINDER HEAD TORQUE
Have your dealer or other qualified person check
the ATV cylinder head for proper torque at first
service — or after 25 hours.
112
MAINTENANCE
VEHICLE IMMERSION
NOTICE
If your vehicle becomes immersed, major
engine damage can result if the machine is not
thoroughly inspected. Take the vehicle in for
service before starting the engine. Your
POLARIS dealer can provide this service.
If it’s impossible to take your vehicle to a dealer
before starting it, follow the steps outlined
below. This procedure will allow for short-term
operation only to drive the ATV to a trailer or
towing vehicle.
1. Move the vehicle to dry land or, at minimum,
to water below the footrests.
2. Check the air box for any water and dry if
water is present.
3. Remove the spark plug.
4. Turn the engine over several times using the
electric start.
5. Dry the spark plug and reinstall it, or install a
new plug.
6. Attempt to start the engine. If necessary,
repeat the drying procedure.
7. Take the vehicle in for service as soon as
possible, whether you succeed in starting it or
not. Your POLARIS dealer can provide the
required service.
8. If water has been ingested into the
transmission follow the procedure on page
116 for drying the CVT.
113
MAINTENANCE
SPARK PLUGS
SPARK PLUG GAP/TORQUE
Refer to the specifications section for spark plug
and gap specifications.
NOTICE
Spark plug condition is indicative of engine
operation. The spark plug firing end condition
should be read after the engine is warmed up
and the vehicle is driven at higher speeds.
Immediately check the spark plug for correct
color. Using non-recommended spark plugs
can result in serious engine damage. Always
use POLARIS-recommended spark plugs or
their equivalent.
WARNING
A hot exhaust system and engine can cause
burns. Wear protective gloves when removing a
spark plug for inspection.
SPARK PLUG CONDITION
Normal Plug
The tip should not be white. A white insulator tip
indicates overheating, caused by use of an
improper spark plug or incorrect throttle body
adjustments.
Wet Fouled Plug
The wet fouled insulator tip is black. A damp oil
film covers the firing end. There may be a carbon
layer over the entire nose.
114
MAINTENANCE
Generally, the electrodes are not worn. General
causes of fouling are excessive oil, use of non-
recommended injection oil or incorrect throttle
body adjustments.
SPARK PLUG REMOVAL AND
REPLACEMENT
1. Remove the spark plug cap.
2. Using the spark plug wrench provided in the
tool kit, remove the plug by rotating it counter-
clockwise.
3. Reverse the procedure for spark plug
installation. Torque to specification.
TORQUE
Spark Plug
14 ft-lbs (19 N·m)
115
MAINTENANCE
CONSTANT VARIABLE TRANSMISSION (CVT) SYSTEM
WARNING
Failure to comply with the instructions in this warning can result in severe injury or death.
Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure
may occur at a high speed. The CVT system has been precision balanced. Any modification will cause
the system to be out of balance, creating vibration and additional loads on components.
• Always follow all recommended maintenance procedures. See your POLARIS dealer, or other
qualified person, for service and repair assistance.
• This CVT system is intended for use on POLARIS products only. Do not install it in any other
product.
• Always make sure the CVT housing is securely in place during operation.
116
MAINTENANCE
SPARK ARRESTER
WARNING
Failure to heed the following warnings while
servicing the spark arrester could result in
serious injury or death.
• Do not perform service on the spark arrester
while the system is hot. Allow components to
cool sufficiently before proceeding.
• Wear eye protection and gloves.
• Never operate without the spark arrestor.
• Never run the engine in an enclosed area.
Exhaust contains poisonous carbon
monoxide gas.
q
Arrester Screen
To remove accumulated carbon, clean the spark
arrester at the intervals recommended in the
Periodic Maintenance Chart section.
117
MAINTENANCE
1. Remove the three bolts and remove the
arrester from the end of the muffler.
2. Use a non-synthetic brush to clean the
arrester screen. A synthetic brush may melt if
components are warm. If necessary, blow
debris from the screen with compressed air.
3. Inspect the screen for wear and damage.
Replace the arrester if damage is found.
4. Reinstall the arrester.
5. Torque the bolts to specification.
TORQUE
Spark Arrester Bolts
7 ft-lbs (9.5 N·m)
118
MAINTENANCE
SPEED CONTROL AND THROTTLE SYSTEM
NOTICE
Per ANSI / SVIA-1-2010 (sec. 6.2) AS DELIVERED TO THE CONSUMER, the speed of youth models
is restricted to 10 MPH or less for the Y-6+ models and 15 MPH or less for the Y-10+ models.
The dealer CANNOT, under any circumstances, either prior to the sale or later, even at the
consumer’s request, remove or adjust any speed limiting devices.
This vehicle has an adjustable speed control system that controls engine RPM and speed of the
vehicle. The speed limiting device may be adjusted by supervising adults when they determine that
the operator is capable of safely handling additional speed.
Per ANSI / SVIA-1-2010 (sec. 6.1) the unrestricted top speed is 15 MPH or less for the Y-6+ models
and 30 MPH or less for the Y-10+ models.
119
MAINTENANCE
THROTTLE STOP AND SPEED
CONTROL SYSTEM
Have an adult use the following procedure to
control the speed range of the ATV:
1. Locate throttle adjuster behind front left tire.
2. Loosen throttle adjuster jam nut and turn stud
clockwise to increase vehicle speed.
3. Turn stud counterclockwise to reduce vehicle
speed.
4. After adjusting stud to desired vehicle speed,
torque the jam nut to specification.
TORQUE
Throttle Adjuster Jam Nut
15 ft-lbs (20 N·m)
5. Cycle throttle lever several times to verify
cable function.
q
Throttle Adjuster Jam Nut
w
Throttle Adjuster Stud
120
MAINTENANCE
BRAKES
NOTICE
Should any brake issues be discovered, see
your POLARIS dealer or other qualified
technician for service.
BRAKE FREEPLAY
Check (measure) the freeplay of the foot brake at
the intervals recommended in the Periodic
Maintenance Chart beginning on page 92. If the
freeplay isn’t at specification, see your POLARIS
dealer or other authorized technician for service.
Brake Freeplay Specifications
Hand Brake Foot Brake
No measurement
necessary.
.12"-.25" (3-6 mm)
BRAKE LEVER FUNCTION
Check brake lever travel at the intervals
recommended in the Periodic Maintenance Chart
beginning on page 92.
Always service the brakes when there is no
longer sufficient stopping ability at the specified
lever travel setting.
HAND BRAKE
The front and rear brakes are hydraulic disc
brakes, activated by moving the single brake
lever toward the handlebar. These brakes are
self-adjusting.
The following checks are recommended to keep
the brake system in good operating condition.
Check more often if brakes are used heavily
under normal operation.
121
MAINTENANCE
1. Always keep brake fluid at an adequate level.
See the Master Cylinder/Brake Fluid section
for details.
2. Check the brake system for fluid leaks.
3. Check the brakes for excessive travel or
spongy feel.
4. Check the friction pads for wear, damage and
looseness. Replace brake pads when they
are worn to .030” (0.762 mm).
5. Check the security and surface condition of
the disc. Clean any grease using a
recommended brake cleaner or alcohol. Do
not use spray lubricants or other petroleum-
based products. If you discover any damage
(cracks, excessive corrosion, warping) see
your dealer for service before operating.
AUXILIARY FOOT BRAKE
The hydraulic auxiliary brake system requires no
adjustment. Check the brake fluid level (under
seat) frequently for the auxiliary brake system.
122
MAINTENANCE
TOE ALIGNMENT
Polaris recommends zero toe alignment for
Outlaw 70. Check using the procedure below.
WARNING
Severe injury or death can result from improper
toe alignment and adjustment. Do not attempt
to adjust tie rod alignment. All tie rod
adjustments should be performed by an
authorized POLARIS dealer or other qualified
service facility.
1. Position the vehicle on a level surface.
2. Place the handlebars in a straight-ahead
position.
123
MAINTENANCE
3. Tie a length of string
q
between two stands.
Position the stands so that the string is flush
with the side of the rear tire. If available, you
may use a long straightedge instead of string.
4. Measure the distance from the string to the
rim at the front and rear of the front rim. The
rear measurement should be equal to the
front measurement to obtain zero toe
alignment.
5. Repeat the measurement procedure on the
other side of the vehicle.
6. If you discover improper alignment, see your
POLARIS dealer for service.
MEASUREMENT
Recommended Toe Alignment
0.0 in (0.0 mm)
STEERING INSPECTION
Check the steering assembly periodically for
loose nuts and bolts. If loose nuts and bolts are
found, see your POLARIS dealer or other
qualified service facility before operating the
vehicle.
CAMBER AND CASTER
The camber and caster are non-adjustable.
124
MAINTENANCE
SHOCK SPRING
ADJUSTMENT
WARNING
Uneven adjustment may cause poor handling of
the vehicle, which could result in an accident.
Always adjust both the left and right spring pre-
loads
q
equally or have your POLARIS dealer
perform the adjustments.
The front and rear shock absorber springs are
adjustable to increase or decrease spring pre-
load. Rotate the adjuster
q
either clockwise or
counter-clockwise to make adjustments.
125
MAINTENANCE
DRIVE CHAIN
DRIVE CHAIN LUBRICATION
Lubricate the drive chain with Polaris chain spray
lube or an approved chain lube at the general
lubrication interval specified on page 92.
Lubricate more often under severe use, such as
dirty or wet conditions. See page 157 for the part
numbers of Polaris products.
NOTICE
Washing the drive chain with a high pressure
washer or gasoline can cause premature wear
and drive chain failure. Don't use a high
pressure washer or gasoline to clean the drive
chain.
Adjusting or operating the vehicle with improper
rear drive chain slack can result in severe
damage to the transmission and drive
components. Always make sure the slack is
within the stated specifications.
126
MAINTENANCE
DRIVE CHAIN SLACK
INSPECTION
1. Move the vehicle slightly forward to gain
chain deflection.
2. Collapse rear suspension by applying
downward force to rear bumper. This will
position the rear axle and drive chain in the
tightest configuration.
3. If the slack needs adjustment, see page 128.
Drive Chain Tension:
1/4”-1/2” (6-12 mm) Deflection
127
MAINTENANCE
DRIVE CHAIN SLACK
ADJUSTMENT
1. Lift the vehicle to ensure both rear tires are off
the ground.
2. (Optional) Remove both rear tires for ease of
access.
3. Loosen the four axle bearing housing
fasteners
q
.
4. Loosen either the inner or outer eyelet screw
jam nuts
w
on each side of the vehicle.
NOTICE
RH side shown.
NOTICE
Make sure you adjust each jam nut equally.
128
MAINTENANCE
6. Torque the outer jam nuts to specification.
TORQUE
Eyelet Screw Jam Nuts
20 ft-lbs (27 N·m)
7. Torque the four axle bearing housing
fasteners to specification.
TORQUE
Axle Bearing Housing Fasteners
37 ft-lbs (50 N·m)
8. If removed, reinstall both rear tires and torque
wheel nuts to specification.
TORQUE
Wheel Lug Nuts
30 ft-lbs (40 N·m)
130
MAINTENANCE
AIR FILTER
Inspect the air filter at the intervals outlined in the
Periodic Maintenance Chart. In extremely dusty
conditions, air filter replacement will be required
more often. Access the air box under the seat.
1. Remove the seat
q
.
2. Remove the two dart fasteners
w
and flip
open the cover.
3. Disengage the two cover latches
e
from the
air box.
131
MAINTENANCE
4. Carefully remove the cover
r
from the air
box.
5. Remove the filter
t
.
6. Inspect the air box for oil or water deposits.
Wipe away any deposits with a clean shop
towel.
NOTICE
If the filter has been soaked with fuel or oil it
must be replaced.
7. Inspect the air filter and replace if necessary.
NOTICE
DO NOT attempt to clean the air filter with
compressed air.
8. Place the air filter into the air box and reinstall
the air box cover with rubber outlet
u
turned
downward.
9. Engage the cover latches.
10.Close the cover and re-insert the dart
fasteners.
11. Re-install the seat securely. See the Know
Your ATV section, starting on page 45, for
additional instruction on seat installation.
IMPORTANT
To prevent dirt intrusion, ensure the O-ring
y
is
installed properly within the rim of the air intake
box before closing the hinges.
132
MAINTENANCE
HANDLEBAR ADJUSTMENT
WARNING
Improper adjustment of the handlebars or
incorrect torquing of the adjuster block
tightening bolts can cause limited steering or
loosening of the handlebars, resulting in loss of
control and possible serious personal injury or
death. Follow the adjustment procedures
exactly, or see your POLARIS dealer or other
qualified service person for service.
The handlebars can be adjusted for rider
preference.
1. Remove the two dart fasteners from the
headlight pod.
2. Remove pod to access the handlebar bolts
q
. Loosen the four bolts.
2. Adjust the handlebar to the desired height. Be
sure the handlebars do not hit the gas tank or
any other part of the vehicle when turned fully
to the left or right.
3. Lightly tighten each bolt equally to the
specified torque to prevent uneven gaps in
the block.
133
MAINTENANCE
TORQUE
Handlebar Bolts
7.3 ft-lbs (10 N·m)
TIRES
WARNING
Operating your ATV with worn tires, improperly
inflated tires, non-standard tires or improperly
installed tires will affect vehicle handling and
could cause an accident resulting in serious
injury or death. Always follow all tire
maintenance procedures as outlined in this
manual and on the labels on the vehicle.
Always use original equipment size and type
when replacing tires.
TIRE TREAD DEPTH
Always replace tires when tread depth is worn to
1/8" (3 mm)
q
or less.
134
MAINTENANCE
WHEEL REMOVAL
1. Stop the engine and lock the parking brake.
2. Loosen the wheel bolts
q
slightly.
3. Elevate the side of the vehicle by placing a
suitable stand under the footrest frame.
4. Remove the wheel nuts and remove the
wheel.
WHEEL INSTALLATION
1. Lock the parking brake.
2. Place the wheel in the correct position on the
wheel hub. Be sure the valve stem is toward
the outside and rotation arrows on the tire
point toward forward rotation.
3. Install the lug nuts
q
and finger tighten them.
4. Lower the vehicle to the ground.
5. Torque the four wheel lugs to specification.
135
MAINTENANCE
TORQUE
Wheel Lug Nuts
30 ft-lbs (40 N·m)
WHEEL HUB TIGHTENING
Front and rear wheel axle bearing tightness and
spindle nut retention are critical component
operations. All service must be performed by
your authorized Polaris dealer or other qualified
service facility.
AXLE AND WHEEL NUTS
Do not service axle nuts that have a cotter pin
installed. Your Polaris dealer can assist.
136
MAINTENANCE
LAMP LIGHT
REPLACEMENT
RUNNING LIGHTS
NOTICE
The LED running lights are not serviceable. If
the lights do not operate, a replacement
headlight assembly is required. See your
authorized Polaris dealer for replacement parts
and service.
1. Remove the six dart fasteners from the front
cover and detach.
2. Disconnect the lights
q
from the harness.
137
MAINTENANCE
3. Remove the three screws from each
headlight.
4. To reinstall the light, repeat these steps in
reverse.
INDICATOR LIGHT
1. Remove the handlebar cover or pod to
access the lamp.
2. Remove the indicator wire connections from
the harness.
3. Remove the nut from the back side of the
indicator lamp.
4. Reverse the steps to reinstall all components.
138
MAINTENANCE
TAIL LIGHT
The LED tail light is not serviceable. If the light
does not operate, a replacement tail light
assembly is required. See your authorized
Polaris dealer for replacement parts and service.
1. Disconnect the light
q
from the assembly.
2. Remove the two nuts securing the tail light to
the frame. The nuts are located under the
rear rack.
3. Remove the assembly and replace.
4. Repeat above steps in reverse for installation.
5. Test the light for proper operation.
139
MAINTENANCE
The battery
q
in your Polaris ATV is a sealed
battery. The sealing strip cannot be removed.
Never add water to this type of battery.
Keep the battery terminals and connections free
of corrosion. If cleaning is necessary, remove the
corrosion with a stiff wire brush. Wash with a
solution of one tablespoon baking soda and one
cup water. Rinse well with tap water and dry off
with clean shop towels. Coat the terminals with
dielectric grease or petroleum jelly to reduce
oxidation and excessive power consumption.
BATTERY REMOVAL
1. Remove the battery hold-down strap.
2. Remove battery cover.
3. Disconnect the black (negative) battery cable first.
141
MAINTENANCE
4. Disconnect the red (positive) battery cable next.
5. Lift the battery out of the ATV.
BATTERY INSTALLATION AND CONNECTIONS
Always install a fully charged battery. Using a new battery that has not been fully charged can damage
the battery and result in a shorter life. It can also hinder vehicle performance. If recharging is necessary,
use a .5 amp battery charger
1. Ensure battery pad is properly installed in the tray.
2. Set the battery in its holder.
3. Coat the terminals with dielectric grease or petroleum jelly.
4. Connect and tighten the red (positive) cable first.
5. Connect and tighten the black (negative) cable last.
6. Install battery cover.
142
MAINTENANCE
7. Attach hold-down strap.
8. Verify that cables are properly routed.
AGM BATTERIES
WARNING
An overheated battery may explode, causing severe injury or death. Always watch charging times
carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before
resuming charging.
AGM BATTERY MAINTENANCE
The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory.
Never pry the sealing strip off or add any other fluid to this battery.
The single most important thing about maintaining a sealed battery is to keep it fully charged. Check
the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. If
the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation and reduced
battery life.
143
MAINTENANCE
If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a
BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
During charging, place the charger outside of the vehicle and protect it from moisture.
To connect a trickle charge to your vehicle’s battery, perform the following steps:
1. Remove seat.
2. Locate battery charge port
q
.
3. Connect port to charger and place charger
outside vehicle in a dry location.
4. Allow battery to attain a full charge.
5. Disconnect charger from port. Re-install seat.
144
MAINTENANCE
AGM BATTERY CHARGING
If you plan to store the vehicle for ONE MONTH or longer, remove the battery from the vehicle, then
store the battery in a cool and dry location.
Continue to maintain the battery with the BatteryMINDer® 2012 AGM - 2 AMP charger. When using an
automatic charger other than a BatteryMINDer 2012-AGM - 2 AMP charger, refer to the charger
manufacturer's instructions for recharging.
If using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the
guidelines below. Always verify battery condition before and 1-2 hours after the end of charging.
State of Charge Voltage (DC)
Action
Charge Time*
100% 12.8-13.0 volts None, check monthly None required
75%-100% 12.6-12.8 volts May need slight charge,
if no charge given,
check in 2 weeks
3-6 hours
50%-75% 12.3-12.6 volts Needs charge 5-11 hours
25%-50% 12.0-12.3 volts Needs charge At least 13 hours
145
MAINTENANCE
0%-25% 12.0 volts or less Needs charge At least 20 hours
* Using AGM specific charger at standard amps specified on top of battery
BATTERY STORAGE
Whenever the vehicle is not used for a period of three months or more, remove the battery from the
vehicle, ensure that it’s fully charged, and store it out of the sun in a cool, dry place. Check battery
voltage each month during storage and recharge as needed to maintain a full charge.
146
MAINTENANCE
CLEANING
WASHING THE VEHICLE
The best and safest way to clean your POLARIS
vehicle is with a garden hose and a pail of mild
soap and water.
1. Use a professional-type washing cloth,
cleaning the upper body first and the lower
parts last.
2. Rinse with clean water frequently.
3. Dry surfaces with a chamois to prevent water
spots.
If a high pressure water system is used for
cleaning (not recommended), exercise extreme
caution. The water may damage components
and could remove paint and decals. Avoid
directing the water stream at the following items:
• Wheel bearings
• Radiator
• Transmission seals
• Brakes
• Cab and body panels
• Labels and decals
If warning and safety labels are damaged,
contact your POLARIS dealer for free
replacement.
Grease all zerk fittings immediately after
washing. Allow the engine to run for a while to
evaporate any water that may have entered the
engine or exhaust system.
147
MAINTENANCE
WASHING TIPS
• Avoid the use of harsh cleaners, which can
scratch the finish.
• Do not use a power washer to clean the
vehicle.
• Do not use medium to heavy duty compounds
on the finish.
• Always use clean cloths and pads for cleaning
and polishing. Old or reused cloths and pads
may contain dirt particles that will scratch the
finish.
POLISHING
It is recommended to use common household
aerosol furniture polish for polishing the finish on
your Polaris vehicle. Follow the instructions on
the container.
• Avoid the use of automotive products, some of
which can scratch the finish of your vehicle.
• Always use clean cloths and pads for cleaning
and polishing. Old or reused cloths and pads
may contain dirt particles that will scratch the
finish.
STORAGE
EXTERIOR
Make necessary repairs and clean the vehicle as
recommended. See page 147.
BATTERY STORAGE
Remove the battery from the vehicle, ensure that
it’s fully charged, and store it out of the sun in a
cool, dry place. Check battery voltage each
month during storage and recharge as needed to
maintain a full charge.
148
MAINTENANCE
STABILIZE THE FUEL
1. Fill the fuel tank with the recommended fuel.
2. Add Polaris Carbon Clean Fuel Treatment or
Polaris Fuel Stabilizer or equivalent fuel
treatments or stabilizers. Follow the
instructions on the container for the
recommended amount. Carbon Clean
removes water from fuel systems, stabilizes
fuel and removes carbon deposits from
pistons, rings, valves and exhaust systems.
3. Allow the engine to run for 15-20 minutes to
allow the stabilizer to disperse through the
entire fuel delivery system.
FOG THE ENGINE
1. Treat the fuel system with Polaris Carbon
Clean. Follow the instructions on the
container. Start the engine. Allow it to idle for
several minutes so the Carbon Clean reaches
the injectors. Stop the engine.
2. Remove the spark plug and add 2-3
tablespoons of engine oil. To access the plug
hole, use a section of clear 1/4” hose and a
small plastic squeeze bottle filled with the pre-
measured amount of oil.
3. Reinstall the spark plug. Torque to
specification. See page 114.
4. Apply dielectric grease to the inside of the
spark plug cap. Do not reinstall the cap onto
the plug at this step.
149
MAINTENANCE
5. Turn the engine over several times. Oil will be
forced in and around the piston rings and ring
lands, coating the cylinder with a protective
film of fresh oil.
6. If Polaris fuel system additive is not used, fuel
tank, fuel lines, and injectors should be
completely drained of gasoline.
7. Reinstall the spark plug cap to the spark plug.
ENGINE OIL
Change the oil. See page 106.
AIR FILTER / AIR BOX
Inspect and clean (or replace) the air filter. Clean
the air box. Drain the sediment tube. See page
131.
FLUID LEVELS
Inspect fluid levels. Change fluids as
recommended in the Periodic Maintenance Chart
beginning on page 92.
• Transmission Oil
• Engine Oil
LUBRICATE
Inspect all cables and lubricate all areas of the
vehicle as recommended in the Periodic
Maintenance Chart beginning on page 92.
STORAGE AREA / COVERS
1. Make sure tire pressure is at specification.
2. Using suitable supports under the frame,
raise the vehicle slightly so that the tires are
not touching the ground.
150
MAINTENANCE
3. Be sure the storage area is well ventilated.
4. Cover the vehicle with an appropriate cover.
Do not use plastic or coated materials. They
do not allow enough ventilation to prevent
condensation, and may promote corrosion
and oxidation.
TRANSPORTING THE ATV
1. Stop the engine and lock the parking brake.
2. Secure the fuel cap, oil cap and seat.
NOTICE
Always tie the frame of the ATV to the
transporting unit securely with suitable straps or
rope. The rack, bumper or handlebars do not
offer enough support for tie-down while
transporting. For high-speed trailering, it is
recommended to remove the safety flag.
151
MAINTENANCE
3. Secure the front tie strap to the frame tubes
using S-hooks. Do not attach to the plastic
bumper.
4. Secure the rear tie strap to the ATV by
attaching an S-hook to the slot on each axle
bearing.
NOTICE
When securing the rear of the ATV, do not cross
or overtighten the straps. Crossing and
overtightening the rear straps could cause
damage to the bearings.
152
MAINTENANCE
SPECIFICATIONS
OUTLAW 70
POLARIS OUTLAW 70
Rider Capacity/Maximum Weight 1 Rider / 115 lbs. (52 kg)
Dry Weight 278 lbs (126 kg)
Curb Weight 290 lbs (131.5 kg)
Length/Width/Height 55.7 in (141.4 cm) / 35.5 in (90.2 cm) / 35.2 (89.2 cm)
Wheel Base 41.5 in (105 cm)
Ground Clearance 4 in (10 cm) at swing arm, 7.7 in (19.5 cm) at frame
Engine type 4-Stroke
Displacement 70cc
Cooling Air Cooled
153
SPECIFICATIONS
POLARIS OUTLAW 70
Bore x Stroke 47 mm x 40.3 mm
Alternator Output 80 watts
Compression Ratio 10.1:1
Lubrication Wet Sump
Oil Capacity 27 oz. (800 ml)
Fuel Capacity 1.5 gallons (5.6 liters)
Starting System Electric
Fuel System Electronic fuel injection
Throttle Body Size 22 mm
Ignition System CDI
Ignition Timing 13° +/- 2° @ 1700 RPM
154
SPECIFICATIONS
POLARIS OUTLAW 70
Spark Plug / Gap NGK CR7HSA / 0.6-0.7 mm
Drive System Automatic CVT
Final Drive Chain
Front Suspension Single A-arm with 4 in (10.2 cm) of travel
Rear Suspension Swing arm with 4 in (10.2 cm) of travel
Front/Rear Brakes Hydraulic Disk
Parking Brake Mechanical Lock
Front Tires 18 x 7 - 8 (4 psi / 27.6 kPa)
Rear Tires 18 x 7 - 8 (4 psi / 27.6 kPa)
Brake Light Standard
Daytime Running Lights Standard
155
SPECIFICATIONS
156
GEARCASE / TRANSMISSION LUBRICANTS
PART NUMBER DESCRIPTION
2878068 AGL Full Synthetic Gearcase Lubricant & Transmission
Fluid (qt./.95 l)
2878069 AGL Full Synthetic Gearcase Lubricant & Transmission
Fluid (gal./3.8 l)
2872348 Chain Lube, Aerosol
GREASE
PART NUMBER DESCRIPTION
2871322 All Season Grease (3 oz./89 ml cartridge)
2871423 All Season Grease (14 oz./414 ml cartridge)
158
POLARIS PRODUCTS
160
TROUBLESHOOTING
ENGINE DOESN’T TURN OVER
POSSIBLE CAUSE SOLUTION
Low battery voltage Recharge the battery to 12.8 VDC.
Loose battery connections Check all connections and tighten.
Loose solenoid connections Check all connections and tighten.
ENGINE TURNS OVER, FAILS TO START
POSSIBLE CAUSE SOLUTION
Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start.
Water is present in fuel Drain the fuel system and refuel.
Old or non-recommended fuel Replace with fresh recommended fuel.
161
TROUBLESHOOTING
POSSIBLE CAUSE SOLUTION
Fouled or defective spark plug Inspect plug and replace if necessary.
No spark to spark plug Inspect plug and replace if necessary.
Water or fuel in crankcase Your POLARIS dealer can assist.
Clogged Fuel Filter Your POLARIS dealer can assist.
Low battery voltage Recharge the battery to 12.8 VDC.
Mechanical failure Your POLARIS dealer can assist.
ENGINE PINGS OR KNOCKS
POSSIBLE CAUSE SOLUTION
Poor quality or low octane fuel Replace with recommended fuel.
Incorrect ignition timing Your authorized dealer can assist.
Incorrect spark plug gap or heat range Set gap to specs or replace plugs.
162
TROUBLESHOOTING
ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES
POSSIBLE CAUSE SOLUTION
Fouled or defective spark plug(s) Inspect, clean and/or replace spark plugs.
Worn or defective spark plug wires Your POLARIS dealer can assist.
Incorrect spark plug gap or heat range Set gap to specs or replace plugs.
Loose ignition connections Check all connections and tighten.
Water present in fuel Replace with new fuel.
Low battery voltage Recharge battery to 12.8 VDC.
Kinked or plugged fuel tank vent line Inspect and replace.
Incorrect fuel Replace with recommended fuel.
Clogged air filter Inspect and clean or replace.
163
TROUBLESHOOTING
POSSIBLE CAUSE SOLUTION
Throttle release switch malfunction Your POLARIS dealer can assist.
Other mechanical failure Your POLARIS dealer can assist.
POSSIBLE LEAN FUEL CAUSE SOLUTION
Low or contaminated fuel Add or change fuel, clean the fuel system.
Kinked or plugged fuel tank vent line Inspect and replace.
Low octane fuel Replace with recommended fuel.
Clogged air filter Your POLARIS dealer can assist.
Incorrect fuel Replace with recommended fuel.
164
TROUBLESHOOTING
ENGINE STOPS OR LOSES POWER
POSSIBLE CAUSE SOLUTION
Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start.
Kinked or plugged fuel vent line Inspect and replace.
Water is present in fuel Replace with new fuel.
Fouled or defective spark plug(s) Inspect, clean and/or replace spark plugs.
Worn or defective spark plug wires Your POLARIS dealer can assist.
Incorrect spark plug gap or heat range Set gap to specs or replace plug.
Loose ignition connections Check all connections and tighten.
Low battery voltage Recharge the battery to 12.8 VDC.
Incorrect fuel Replace with fresh recommended fuel.
Clogged air filter Inspect and clean or replace.
165
TROUBLESHOOTING
WARRANTY
LIMITED WARRANTY
POLARIS Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a SIX MONTH
LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or
workmanship. POLARIS further warrants that the spark arrester in this product will meet the efficiency
requirements of USFS standard 5100-1C for at least 1000 hours when subjected to normal use and
when maintenance and installation are in accordance with POLARIS recommendations.
This warranty covers parts and labor charges for repair or replacement of defective parts and begins on
the date of purchase by the original retail purchaser. This warranty is transferable to another owner
during the warranty period through a POLARIS dealer, or other qualified person, but any such transfer
will not extend the original term of the warranty. The duration of this warranty may vary by international
region based upon local laws and regulations.
167
WARRANTY
REGISTRATION
At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to
POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the
registration for warranty. No verification of registration will be sent to the purchaser as the copy of the
Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original
registration and received the customer copy, please contact your dealer immediately. NO WARRANTY
COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial
dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation.
Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage.
WARRANTY COVERAGE AND EXCLUSIONS
LIMITATIONS OF WARRANTIES AND REMEDIES
This POLARIS limited warranty excludes any failures that are not caused by a defect in material or
workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This
warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper
handling. This warranty also does not cover any vehicle, component, or part that has been altered
structurally, modified, neglected, improperly maintained or used for racing, competition or purposes
other than for which it was designed.
168
WARRANTY
This warranty excludes damages or failures resulting from improper lubrication; improper engine timing;
improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator
error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow,
water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified
components; use of aftermarket or unapproved components, accessories, or attachments; use of
unapproved software or calibration; unauthorized repairs; or repairs made after the warranty period
expires or by an unauthorized repair center.
This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other
than a defect in materials or workmanship and provides no coverage for consumable components,
general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/
or contamination for which they were not designed or not intended, including but not limited to the
following items:
169
WARRANTY
• Wheels and tires
• Suspension components
• Brake components
• Seat components
• Clutches and components
• Steering components
• Batteries
• Light bulbs/Sealed beam lamps
• Filters
• Lubricants
• Bushings
• Finished and unfinished surfaces
• Carburetor/Throttle body components
• Engine components
• Drive belts
• Hydraulic components and fluids
• Circuit breakers/Fuses
• Electronic components
• Spark plugs
• Sealants
• Coolants
• Bearings
170
WARRANTY
LUBRICANTS AND FLUIDS
1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the
use of POLARIS engine oil.
2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by
this warranty.
This warranty provides no coverage for personal loss or expense, including mileage, transportation
costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of
product use, loss of profits, or loss of vacation or personal time.
THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION,
REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS.
THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY
PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY
PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION,
WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT,
NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL,
INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY
FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.
171
WARRANTY
THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM
THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED
TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE
ABOVE SIX MONTH WARRANTY PERIOD. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES
NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE
DURATION OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU
IF INCONSISTENT WITH CONTROLLING STATE LAW.
HOW TO OBTAIN WARRANTY SERVICE
If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When
requesting warranty service you must present your copy of the Warranty Registration Form to the
dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR
RESPONSIBILITY.) POLARIS suggests that you use your original selling dealer; however, you may
use any POLARIS Servicing Dealer to perform warranty service.
In the Country where your product was purchased:
172
WARRANTY
Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer. If you move or
are traveling within the country where your product was purchased, Warranty and Service Bulletin
repairs may be requested from any authorized POLARIS dealer that sells the same line as your
product.
Outside the Country where your product was purchased:
If you are traveling temporarily outside the country where your product was purchased, you should take
your product to an authorized POLARIS dealer. You must show the dealer photo identification from the
country of the selling dealer's authorized location as proof of residence. Upon residence verification,
the servicing dealer will be authorized to perform the warranty repair.
If you move:
If you move to another country, be sure to contact POLARIS Customer Assistance and the customs
department of the destination country before you move. Product importation rules vary considerably
from country to country. You may be required to present documentation of your move to POLARIS in
order to continue your warranty coverage. You may also be required to obtain documentation from
POLARIS in order to register your product in your new country. You should warranty register your
product at a local POLARIS dealer in your new country immediately after you move to continue your
warranty coverage and to ensure that you receive information and notices regarding your vehicle.
173
WARRANTY
If you purchase from a private party:
If you purchase a POLARIS product from a private party, to be kept and used outside of the country in
which the product was originally purchased, all warranty coverage will be denied. You must
nonetheless register your product under your name and address with a local POLARIS dealer in your
country to ensure that you receive safety information and notices regarding your product.
EXPORTED PRODUCTS
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE
BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE
SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have
received authorization for export from POLARIS. Dealers may not give authorization for export. You
should consult an authorized dealer to determine this product's warranty or service coverage if you
have any questions. This policy does not apply to products registered to government officials or military
personnel on assignment outside the country of the selling dealer's authorized location. This policy
does not apply to Safety Bulletins.
174
WARRANTY
NOTICE
If your product is registered outside of the country where it was purchased and you have not followed
the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage
of any kind, other than safety bulletins. Products registered to government officials or military personnel
on assignment outside of the country where the product was purchased will continue to be covered by
the Limited Warranty.
Please work with your dealer to resolve any warranty issues. Dealership contacts can be found via this
website, if needed:
www.polaris.com/en-us/contact
Should your dealer require any additional assistance, they will contact the appropriate person at
POLARIS.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state or in different countries. If any of the above terms are void because of federal, state, local law,
all other warranty terms will remain in effect.
For questions call POLARIS Customer Assistance:
United States & Canada: 1-800-POLARIS (1-800-765-2747)
175
WARRANTY
French: 1-800-268-6334
U.S.A. EPA EMISSIONS LIMITED WARRANTY
This emissions limited warranty is in addition to the POLARIS standard limited warranty for your
vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified
vehicle is designed, built and equipped so it conforms with applicable U.S. Environmental Protection
Agency emission regulations. POLARIS warrants that the vehicle is free from defects in materials and
workmanship that would cause it to fail to meet these regulations.
The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the
date of purchase by original retail purchaser and continues for a period of 500 hours of engine
operation, 5000 kilometers (3100 miles) of vehicle travel, or 30 calendar months from the date of
purchase, whichever comes first. The warranty period for ATVs less than 100cc emissions-certified
vehicles starts on the date of purchase by original retail purchaser and continues for a period of 250
hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel, or 30 calendar months from
the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at
least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA
emissions warranty period does not further extend if you purchase additional warranty coverage in the
form of a service contract or other paid warranty extension, but emission-related parts may be covered
subject to the terms of any such paid service contract or paid warranty extension.
176
WARRANTY
This emissions limited warranty covers components whose failure increases the vehicle's regulated
emissions, and it covers components of systems whose only purpose is to control emissions. Repairing
or replacing other components not covered by this warranty is the responsibility of the vehicle owner.
This emissions limited warranty does not cover components whose failure does not increase the
vehicle's regulated emissions.
For exhaust emissions, emission-related components include any engine parts related to the following
systems:
• Air-induction system
• Fuel system
• Ignition system
• Exhaust gas recirculation systems
The following parts are also considered emission-related components for exhaust emissions:
• Aftertreatment devices
• Crankcase ventilation valves
• Sensors
• Electronic control units
177
WARRANTY
The following parts are considered emission-related components for evaporative emissions:
• Fuel Tank
• Fuel Cap
• Fuel Line
• Fuel Line Fittings
• Clamps*
• Pressure Relief Valves*
• Control Valves*
• Control Solenoids*
• Electronic Controls*
• Vacuum Control Diaphragms*
• Control Cables*
• Control Linkages*
• Purge Valves
• Vapor Hoses
• Liquid/Vapor Separator
• Carbon Canister
• Canister Mounting Brackets
• EFI Purge Port Connector
*As related to the evaporative emission control system.
178
WARRANTY
Emission-related components also include any other part whose only purpose is to reduce emissions or
whose failure will increase emissions without significantly degrading engine/equipment performance.
The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS,
repair or replacement of any defective materials, components or products. THE REMEDIES SET
FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON
FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR
INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER
ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT,
NEGLIGENCE OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL,
INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY
FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.
ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION
TO THE WARRANTY PERIOD DESCRIBED HEREIN. POLARIS DISCLAIMS ALL EXPRESS
WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long
an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling
state law.
179
WARRANTY
This limited warranty excludes failures not caused by a defect in material or workmanship. This limited
warranty does not cover damage due to accidents, abuse or improper handling, maintenance or use.
This limited warranty also does not cover any engine that has been structurally altered, or when the
vehicle has been used in racing competition. This limited warranty also does not cover physical
damage, corrosion or defects caused by fire, explosions or other similar causes beyond the control of
POLARIS.
Owners are responsible for performing the scheduled maintenance identified in the owner's manual.
POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's
improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.
Any qualified repair shop or person may maintain, replace, or repair the emission control devices or
systems on your vehicle. An authorized POLARIS dealer, or other qualified person, can perform any
service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts, however
equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a part
supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission
controls. Tampering with emission controls is prohibited by federal law.
180
WARRANTY
CALIFORNIA RESIDENTS
Certain POLARIS Off-Road Vehicles are available in 49-state and 50-state versions. Only the 50-state
models are certified for sale in California. The 50-state models available for sale in California are
identified by the letter “B” in the ninth position of the model number (e.g., R16RTE87B). The POLARIS
50-state models are designed and built with features such as a reduced cargo box capacity. Any
modifications to these features may be a violation of the applicable California regulations and may void
this limited emissions warranty offered by the manufacturer.
The California evaporative emissions control system limited warranty statement below applies to your
Off Highway Recreational Vehicle in California if the vehicle is equipped with an evaporative emission
control system and is labeled with a Vehicle Evaporative Emissions Control Information label indicating
that the vehicle conforms to California evaporative emissions regulations applicable to new off-road
sport vehicles, all-terrain vehicles, or off-road utility vehicles. These vehicles are referred to as “OHRV-
EVAP” below.
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND
OBLIGATIONS
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WARRANTY
The California Air Resources Board and Polaris Industries Inc. is pleased to explain the emission
control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle. In
California, new off-highway recreational vehicles must be designed, built and equipped to meet the
State's stringent anti-smog standards. Polaris must warrant the emission control system on your
OHRV-EVAP for the periods of time listed below provided there has been no abuse, neglect or
improper maintenance of your OHRV-EVAP.
Your emission control system may include parts such as the carburetor or fuel injection system, fuel
tank, fuel hoses, carbon canister, engine computer and Evaporative Emissions Control System parts
listed in the U.S.A. EPA Emissions Limited Warranty. Also included may be hoses, belts, connectors
and other emission-related assemblies. Where a warrantable condition exists, Polaris will repair your
OHRV-EVAP at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
For model year 2018 and newer OHRV-EVAP models.
For 30 months, or 2500 miles, or 250 hours, whichever comes first, except for evaporative components
over the OHRV high-priced warranty value, which is covered for 60 months, or 5000 miles, or 500
hours, whichever comes first. If any emission-related part on your OHRV-EVAP is defective, the part
will be repaired or replaced by Polaris.
OWNER'S WARRANTY RESPONSIBILITIES:
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WARRANTY
As the OHRV-EVAP owner, you are responsible for the performance of the required maintenance listed
in your owner's manual. Polaris recommends that you retain all receipts covering maintenance on your
OHRV-EVAP, but Polaris cannot deny warranty solely for the lack of receipts or for your failure to
ensure the performance of a scheduled maintenance.
As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a
problem exists. The warranty repairs should be completed in a reasonable amount of time, not to
exceed 30 days.
As an OHRV-EVAP owner, you should also be aware that Polaris may deny you warranty coverage if
your OHRV-EVAP or a part has failed due to abuse, neglect, improper maintenance or unapproved
modifications.
ADD-ON OR MODIFIED PARTS
An add-on or modified part must be compliant with applicable CARB emission control standards. A
violation of this requirement is punishable by civil and/or criminal punishment.
If you have any questions regarding your warranty rights and responsibilities, you should contact
Polaris Customer Assistance at 1-800-POLARIS (1-800-765-2747) or the California Air Resources
Board at 9528 Telstar Avenue, El Monte, CA 91731.
United States & Canada: 1-800-POLARIS (1-800-765-2747)
183
WARRANTY
188
A
Additives /
Miscellaneous............... 159
Age Restrictions ............... 16
Age Warning .................... 37
AGM Battery Charging ..... 143
Air Filter ........................ 131
Auxiliary Foot Brake ........ 122
Axle and Wheel Nuts ....... 136
B
Battery.......................... 140
Connections ............... 142
Installation.................. 142
Battery Removal ............. 141
Battery Storage .............. 146
Boots ............................. 35
Brake ............................. 61
Foot Brake ................... 61
Hand Brake .................. 61
Brake Freeplay............... 121
Brakes.......................... 121
Hand Brake ................ 121
Lever Travel................ 121
C
California Residents ........ 181
Camber and Caster ......... 124
Carrying a Passenger ........ 19
Clothing .......................... 35
Clutch Cover Warning ........ 41
Constant Variable
Transmission (CVT)
System.........................116
Crankcase Emission
Control System ............... 87
Crossing Hillsides ............. 24
Cylinder Head Torque .......112
D
Daytime Running Lights ... 137
Descending Hills
Improperly ..................... 23
Discretionary Warning........ 39
Drive Chain ................... 127
Drive Chain Lubrication .... 126
Driving Downhill................ 78
Driving on a Sidehill
(Sidehilling) .................... 77
Driving on Slippery
Surfaces........................ 81
Driving Over Obstacles ...... 82
Driving Procedure ............. 74
Driving Through Water ....... 83
189
Driving Uphill ................... 76
E
Electromagnetic
Interference.................... 88
Emissions Limited
Warranty ..................... 176
Engine Doesn’t Turn
Over ........................... 161
Engine Loses Power........ 165
Engine Lubricant............. 157
Engine Oil
Filter ......................... 109
Engine Pings or Knocks ... 162
Engine Runs Irregularly,
Stalls or Misfires............ 163
Engine Stop Switch ........... 58
Engine Stops ................. 165
Engine Turns Over, Fails to
Start ........................... 161
Equipment Modifications .... 32
Exhaust Emission
Control System ............... 88
Exported Products .......... 174
Exposure to Exhaust.......... 17
Eye Protection.................. 34
F
Failure to Inspect Before
Operating ...................... 18
Fuel System .................... 64
G
Gearcase / Transmission
Lubricants.................... 158
General Warning............... 38
Gloves............................ 35
Grease ......................... 158
H
Handlebar Adjustment ..... 133
Handling Gasoline............. 17
Hauling Cargo .................. 84
Helmet............................ 34
Horn............................... 58
Hot Exhaust Systems......... 30
How To Obtain Warranty
Service........................ 172
I
Ignition Switch.................. 57
190
Improper Cargo Loading..... 29
Improper Hill Climbing........ 24
Improper Tires and
Maintenance .................. 27
Improper Vehicle
Modifications .................. 27
Indicator Light ............63, 138
J
Jumps and Stunts ............. 22
K
Know Your ATV ................ 45
L
Lamp Light
Replacement ................ 137
Limited Warranty............. 167
Loss of Control ................. 27
Lubrication
Recommendations......... 102
M
Maintenance
Drive Chain Slack
Adjustment................ 128
Maintenance Chart............ 92
Maintenance Chart Key ...... 91
Maintenance Log ............ 185
Making Turns ................... 75
Messages to Parents,
Supervising Adults, and
Young Operators ............... 7
N
Noise Emission Control
System.......................... 87
O
Oil Change .................... 106
Oil Check ...................... 104
Oil Filter ........................ 106
Operating at Excessive
Speeds ......................... 21
Operating in Unfamiliar
Terrain .......................... 26
191
Operating on Frozen
Bodies of Water .............. 28
Operating on Pavement..... 20-
21
Operating on Public
Roads ........................... 20
Operating on Slippery
Terrain .......................... 26
Operating on Steep Hills..... 23
Operating Over Obstacles... 25
Operating Without
Instruction...................... 16
Operation on Public
Lands in the U.S.A. .......... 87
Operation Warning ............ 65
Outlaw 70 Specifications .. 153
P
Parking Brake .................. 62
Parking on a Hill or Incline... 80
Periodic Maintenance ........ 89
Severe Use Definition ..... 91
Physical Control of the
ATV .............................. 22
Polishing ....................... 148
Pre-Ride Check ................ 51
Pre-Ride Inspection........... 67
Protective Apparel............. 18
R
Registration, Warranty ..... 168
Riding Gear ..................... 53
Riding Rules .................... 53
S
Safe Operation Practices .... 70
Safe Riding Gear .............. 33
Safety Labels and
Locations....................... 36
Safety Training ................. 31
Safety Warnings ............... 15
Shock Spring
Adjustment................... 125
Skidding.......................... 27
Sliding ............................ 27
Spark Arrester.................117
Spark Plug .....................114
Speed Control .................119
Speed Control System ..... 120
Sportsman Rack Warning ... 40
Stalling While Climbing a
Hill ............................... 25
Starting the Engine............ 72
Steering Inspection ......... 124
192
Stopping the Engine .......... 73
Storage......................... 148
T
Tail Light Replacement ..... 139
Throttle Controls ............... 59
Throttle Lever................... 60
Throttle Stop .................. 120
Throttle System ...............119
Tire Tread Depth............. 134
Tires ............................ 134
Toe Alignment ................ 123
Trademarks .......................3
Transmission (Main
Gearcase)..................... 111
Transporting the ATV ....... 151
Turning Around on a Hill ..... 79
U
Using Alcohol or Drugs....... 19
V
Vehicle Break-in Period ...... 65
Vehicle Identification
Numbers ....................... 12
Vehicle Immersion............113
W
Warnings
Load ........................... 42
Passenger.................... 43
Tire Pressure ................ 42
Washing the Vehicle ........ 147
Washing Tips ................. 148
Wheel Hub Tightening...... 136
Wheel Removal .............. 135
Wheels
Installation.................. 135
193
Polaris Industries Inc.
2100 Highway 55
Medina, MN 55340
For your nearest Polaris dealer,
call 1-800-POLARIS (765-2747)
or visit www.polaris.com
Part No. 9930643 Rev 02
Printed in China
WARNING
Improper vehicle use can result in
SEVERE INJURY or DEATH.
READ OWNER'S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
NEVER operate:
without proper training or instruction
at speeds too fast for your skills or the conditions
on public roads - a collision can occur with
another vehicle
with a passenger - passengers affect balance
and steering and increase risk of losing control
ALWAYS:
use proper riding techniques to avoid vehicle
overturns on hills and rough terrain and in turns
avoid paved surfaces - pavement may
seriously affect handling and control
