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TROUBLESHOOTINGGUIDELINE
ALWAYSDISCONNECTTOOLFROMAIRSUPPLYANDREMOVEFASTENERSFROM
MAGAZINEPRIORTOPERFORMINGREPAIRSORCLEARINGJAMS
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SYMPTOM CAUSE FIX
Triggervalve
housing/stem
leaksair
1.Oring/sealscutorworn 1.ReplaceOring/seals
2.Valvepackingwornout 2.Replacetriggervalve
assembly
Caporexhaust
coverleaksair
1.Capsealwornout 1.Replacecapseal
2.Boltsoncaploose 2.Tightenthe
bolts
3.Exhaustvalvewornout 3.Replaceexhaustvalve
Noseleaksair
1.Boltsonnoseloose 1.Tightenthebolts
2.Bumperwornout 2.Replacethebumper

3.Gasket/oringcutorworn3.Replacegasket/oring
Lackofpoweror
nofuncon
1.Airpressure
insucient
1.Adjustairpressure
properlybetween70120
PSI
2.Lackoflubricant
2.Lubricatepistonoring,
cylinderorexhaustvalve
3.Cylinderspringbroken 3.Replacecylinderspring
4.Wornheadvalveorings 4.Replaceorings
5.Headvalvestuck 5.Disassembleandlubricate
6.Blockedexhaust
6.Checkbumper,head
7.Triggerassemblyworn 7.Replacetriggerassembly
8.Drivernotfunconing
properly
8.Disassembledriverto
clean
Nailsjammed
1.Inwrongspecicaon
bentorpoorqualityofthe
nails
1.Applycorrect
specicaonandqualied
nails
2.Driverbladewornout 2.Replacedriverblade
3.Boltsloose 3.Tightenthebolts
4.Driverguidewornout 4.Replacedriverguide
EXPLOSIONHAZARD
Donotoperatetoolinexplosiveatmospheres,suchasinthepresenceofammableliquids,
gasesorcombusbledust.Sometoolswillcreatesparksthatcanbeanignionsourcefor
areorexplosion.
AIRSUPPLY&CONNECTIONS
Donotuseairsupplypressuresthatexceed120PSI
(8.28baror8.4kg/mm’)
Useonlyclean,regulatedcompressedairasapowersourceforthistool.Donotusebole
gases,combusblegasesoroxygenasapowersourceforthetoolasthetoolmayexplode.
Recommendedoperangpressureis80to110p.s.i.(8.28baror8.4kg/mm’)Donotexceed
therecommendedmaximumoperangairpressureas toolwearwillbegreatlyincreased.
Theairsupplymustbecapableofmaintainingtheoperangairpressureofthetool.Pressure
dropsinthe
airsupplycanreducethetool’sdrivingpower.
Ifaregulatorfails,thepressuredeliveredtoatoolmustnotexceed1.5mesthemaximumair
pressureor200psig(13.8bar)whicheverisgreater.
Useapressureregulatortoallowvisualinspeconoftheairpressurebeingdeliveredtothe
tool.
AirHoses
Useairhosesthathaveratedpressuresofupto150%ofthemaximumpressurethatcanbe
generatedbythepowersource.Thesupplyhoseshouldcontainangthatwillprovide
quickdisconnecngfromthemaleplugonthetool.
Fings
Installamalepneumacngontotherearcapofthetool,ensuringthatthengallows
thetooltoexhaustanyairinthetoolwhentheairhoseisdisconnected.
Donotusengsthatwillnotallowthetooltoexhaustwhentheairsupplyisdisconnected.
Lubricaon
Useairlinelubricators.Iflubricatorsarenotavailable,orifhoselengthsexceed10feet,
add2dropsofnondetergent20weightoildailyintotheairinletofthetool.
Addtwodropsofnondetergent,20weightoilintothemaleng.
ColdWeatherStorage
Removeallfastenersfromthetool.
Neverstorethetoolincoldweatherenvironmentsforanyduraonofmeasanyfrost
oriceformaoninthetoolwillcausetoolfailures.
Forprolongedstorage,addtwodropsofoiltotheairinletofthetoolpriortodisconnuing
use.Alsocleantheexteriorofthetoolwithamildsolvent.
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