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![](https://files.manualsfile.com/sportsman-400-500-500-ho-600-700/bg4a.png)
71
MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Item Hours/
Miles
Frequency Remarks
"
L
Air filter,
main element
Weekly Weekly Inspect; replace as needed
"
Transmission oil
level
20 hrs Monthly Inspect monthly; change
annually
Battery 20 hrs Monthly Check terminals; clean;
check fluid level if applica-
ble
"
L
Engine breather
filter
20 hrs Monthly Inspect; replace annually
and as needed
J
Brake pad wear 10 hrs Monthly Inspect periodically
"
Front and rear
gearcase oil
100 hrs Monthly Check monthly; change
annually
"
General lubrication 50 hrs 3 months Lubricate all fittings, pivots,
cables, etc.
"
L
Engine oil level/oil
change
100 hrs /
1000
miles
6 months Check level daily; break-in
service at one month;
change oil more often in
cold weather
"
L
Oil Filter 100 hrs./
1000 mi.
6 months Replace with oil change
L
Engine breather
hose
100 hrs. 6 months Inspect
Carburetor float
bowl
50 hrs. 6 months Drain bowl periodically and
prior to storage
J
Throttle Cable/ETC
Switch
50 hrs. 6 months Inspect; adjust; lubricate;
replace if necessary
L
Choke (enricher)
cable
50 hrs. 6 months Inspect; adjust; lubricate;
replace if necessary
Coolant strength 100 hrs. 6 months Inspect strength seasonal-
ly; pressure test system
annually
J
Drive belt 50 hrs. 6 months Inspect; replace as needed
"
Steering 50 hrs. 6 months Inspect daily; lubricate
"
Front suspension 50 hrs. 6 months Inspect; lubricate; tighten
fasteners
"
Rear suspension 50 hrs. 6 months Inspect; tighten fasteners
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