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Polaris OUTLAW 525 User Manual
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Polaris Outlaw 525 Car
Owner's Manual - Page 215
For OUTLAW 525.
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220 pages
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Welcome
Know Your Vehicle
Vehicle Identification Numbers
Safety Decals
General Warning
Age 16 Warning
Sport ATV Warning
Discretionary Warning
No Passenger Warning
Tire Pressure/Load Warning
Safety
Riding Gear
Operator Safety
Features And Controls
Main Key Switch
Start Button
Engine Stop Switch
Lights
Clutch Lever
Clutch Fluid
Throttle Lever
Foot Brake
Hand Brake
Master Cylinder/Brake Fluid
Parking Brake
Manual Shift
Choke
Fuel Tank
Fuel Filter
Fuel Valve
Break–In Period
Pre–Ride Inspection
Operation
Fuel System
Starting The Engine
Driving Procedure
Making Turns
Driving On Slippery Surfaces
Driving Uphill
Driving Across Hillsides
Turning Around On A Hill
Driving Downhill
Parking On A Hill Or Incline
Driving Through Water
Driving In Reverse
Driving Over Obstacles
Emission Control Systems
Noise Emission Control System
Operation On Public Lands In The U.S.A.
Electromagnetic Interference
Crankcase Emission Control System
Exhaust Emission Control System
Maintenance
Periodic Maintenance Chart
Engine Oil Recommendations
Engine Oil Level
Engine Oil Change
Engine Cooling System
Air Filter Systems
Carburetor
Lights
Front Cab Removal
Side Panel Removal
Rear Cab Removal
Spark Plugs
Spark Arrestor Clean–Out
Vehicle Immersion
Battery
Battery Storage
Battery Removal
Battery Installation
Battery Charging (Sealed Battery)
Tires
Tire Tread Depth
Wheel Nut Torque Specifications
Wheel Hub Tightening
Wheel Removal
Wheel Installation
Boot Inspection
Boot Burping
Clutch System Bleeding
Throttle Lever Freeplay
Throttle Cable Freeplay Adjustment
Brakes
Toe Alignment
Chain Tension
Handlebar Adjustment
Steering Inspection
Camber And Caster
Front Suspension
Rear Suspension
Cleaning
Polishing
Storage
Transporting The ATV
Specifications
Polaris Products
Troubleshooting
Engine Turns Over, Fails To Start
Troubleshooting
Engine Turns Over, Fails To Start
Engine Doesn't Turn Over
Engine Pings Or Knocks
Engine Backfires
Engine Runs Irregularly, Stalls Or Misfires
Engine Fails To Reach High RPM
Engine Uses Excessive Oil
Engine Stops Or Loses Power
Engine Overheats
Engine Fails To Reach Full Power
Warranty
LIMITED WARRANTY
REGISTRATION
WARRANTY COVERAGE AND EXCLUSIONS
HOW TO OBTAIN WARRANTY SERVICE
EXPORTED VEHICLES
Maintenance Log
Index
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Contents
Table of Contents
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Troubleshooting
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212
Maintenance L
og
DA
TE
SER
VICE
INTERVAL
(HOURS)
TECHNICI
AN
SERVICE PERFOR
MED / COM
MENTS
60
90
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File type: PDF
File name: outlaw-525.pdf
File size: 8.4 MB
File Language: English
Pages: 220
Author: Polaris
Published: 2020-03-30 00:00:00
Updated: 2024-05-14
Verified by
Delores Murray
on 2024-05-14
Download File
Table of Contents
×
Welcome
6
Know Your Vehicle
9
Vehicle Identification Numbers
9
Safety Decals
11
General Warning
12
Age 16 Warning
13
Sport ATV Warning
13
Discretionary Warning
13
No Passenger Warning
14
Tire Pressure/Load Warning
14
Safety
15
Riding Gear
15
Operator Safety
17
Features And Controls
53
Main Key Switch
54
Start Button
54
Engine Stop Switch
54
Lights
55
Clutch Lever
57
Clutch Fluid
58
Throttle Lever
59
Foot Brake
61
Hand Brake
62
Master Cylinder/Brake Fluid
63
Parking Brake
65
Manual Shift
67
Choke
71
Fuel Tank
71
Fuel Filter
71
Fuel Valve
72
Break–In Period
73
Pre–Ride Inspection
75
Operation
77
Fuel System
77
Starting The Engine
78
Driving Procedure
81
Making Turns
82
Driving On Slippery Surfaces
83
Driving Uphill
85
Driving Across Hillsides
87
Turning Around On A Hill
89
Driving Downhill
91
Parking On A Hill Or Incline
92
Driving Through Water
93
Driving In Reverse
95
Driving Over Obstacles
97
Emission Control Systems
98
Noise Emission Control System
98
Operation On Public Lands In The U.S.A.
98
Electromagnetic Interference
98
Crankcase Emission Control System
99
Exhaust Emission Control System
99
Maintenance
100
Periodic Maintenance Chart
100
Engine Oil Recommendations
111
Engine Oil Level
112
Engine Oil Change
113
Engine Cooling System
121
Air Filter Systems
125
Carburetor
127
Lights
130
Front Cab Removal
136
Side Panel Removal
137
Rear Cab Removal
138
Spark Plugs
139
Spark Arrestor Clean–Out
142
Vehicle Immersion
145
Battery
148
Battery Storage
149
Battery Removal
149
Battery Installation
150
Battery Charging (Sealed Battery)
151
Tires
154
Tire Tread Depth
154
Wheel Nut Torque Specifications
155
Wheel Hub Tightening
155
Wheel Removal
155
Wheel Installation
156
Boot Inspection
157
Boot Burping
158
Clutch System Bleeding
159
Throttle Lever Freeplay
161
Throttle Cable Freeplay Adjustment
162
Brakes
163
Toe Alignment
165
Chain Tension
167
Handlebar Adjustment
169
Steering Inspection
170
Camber And Caster
170
Front Suspension
171
Rear Suspension
175
Cleaning
180
Polishing
183
Storage
184
Transporting The ATV
188
Specifications
189
Polaris Products
191
Troubleshooting
193
Engine Turns Over, Fails To Start
193
Troubleshooting
194
Engine Turns Over, Fails To Start
194
Engine Doesn't Turn Over
195
Engine Pings Or Knocks
195
Engine Backfires
196
Engine Runs Irregularly, Stalls Or Misfires
197
Engine Fails To Reach High RPM
200
Engine Uses Excessive Oil
200
Engine Stops Or Loses Power
201
Engine Overheats
203
Engine Fails To Reach Full Power
204
Warranty
205
LIMITED WARRANTY
205
REGISTRATION
205
WARRANTY COVERAGE AND EXCLUSIONS
206
HOW TO OBTAIN WARRANTY SERVICE
208
EXPORTED VEHICLES
209
Maintenance Log
214
Index
218
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