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56
MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Kilometers
J
E
Fuel system 100 12 M 1000) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
J
E
Fuel filter 100 12 M 1000 Replace yearly
"
Radiator
(if applicable)
100 12 M 1000 Inspect; clean external
surfaces
"
Cooling hoses
(if applicable)
100 12 M 1000 Inspect for leaks
"
Engine mounts 100 12 M 1000 Inspect
Exhaust muffler/
pipe
100 12 M 1000 Inspect
J
E
Spark plug 100 12 M 1000 Inspect; replace as needed
J
E
Ignition Timing 100 12 M 1000 Inspect
"
Wiring 100 12 M 1000 Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
J
Clutches (drive
and driven)
100 12 M 1000 Inspect; clean; replace worn
parts
J
Front wheel
bearings
100 12 M 1600 Inspect; replace as needed
J
Brake fluid 200 24 M 2000 Change every two years
E
Idle speed -- Adjust as needed
J
Toe adjustment -- Inspect periodically; adjust
when parts are replaced
"
J
Foot brake -- Inspect daily; adjust as
needed
Headlight aim -- Adjust as needed
" Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service
J Have an authorized Polaris dealer perform these services.
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