Polaris Outlaw 50 Motocycle User Manual

A card containing important ATV safety information should be attached to the

owner's manual on the next page. If you cannot locate this card, or if it has been

removed, please call 1-800-342-3764 for assistance.

WARNING

The engine exhaust from this

product contains chemicals known

to the State of California to cause

cancer, birth defects or

other reproductive harm.

Visit us at www.polarisindustries.com

POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc.

information at the time of publication. Due to constant improvements in the design and quality of production

components, some minor discrepancies may result between the actual vehicle and the information presented in

this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability

can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures con-

tained within, whether whole or in part, is expressly prohibited.

Printed in Taiwan

2008 Outlaw 50 ATV Owner's Manual

P/N 9921488

Welcome

Dear Parents:

We believe your children should have the opportunity to enjoy The Way Out experience

along with you. We've provided this owner's manual to assist you and your children in learn-

ing about safe operation and care of your new ATV. Please review the information in this

manual with any child who may operate the ATV. Help your children learn to operate the

ATV with safety as a top priority. Help them also learn to show respect for our environment

and for the rights of others while operating the ATV.

Children differ in skills, physical abilities and judgement. Some children may not be able to

operate an ATV safely. Always supervise your child's use of the ATV, and permit continued

use only if you determine that your child has the ability and maturity to operate the ATV

safely. Never allow a child to operate the ATV without adult supervision.

The preventive maintenance program outlined in this manual is designed to ensure that all

critical components on your child's ATV are thoroughly inspected at various intervals. For

safe and enjoyable operation of the vehicle, be sure to follow all of the instructions and rec-

ommendations in this manual. If you have any questions about the ATV, contact a Polaris

dealer for assistance.

Welcome

Dear Children:

Before you ride your new Polaris ATV, there are some important things that you need to

know. Your parents and Polaris want you to enjoy riding your new ATV, and that's why you

need to read and understand the information in your owner's manual.

Ask your parents to explain anything you don't understand, and pay close attention to the

warnings and instructions you read. Your safety and the safety of others is the most important

thing to think about at all times.

As the driver of the ATV, you must learn how to keep yourself and those around you safe

while you're riding. So read your manual, and then enjoy riding your new Polaris ATV!

Table of Contents

Safety. . . . . . . . . . . . . . . . . . . . . . 6

Youth Section . . . . . . . . . . . . . . 17

Know Your ATV . . . . . . . . . . . 18

Pre-Ride Check. . . . . . . . . . . 25

Riding Rules . . . . . . . . . . . . . 28

Adult Section. . . . . . . . . . . . . . . 33

Safety Decals . . . . . . . . . . . . 34

Driver Warnings. . . . . . . . . . . 41

Vehicle ID Numbers. . . . . . . . 64

Features and Controls . . . . . . 65

Break-in Period . . . . . . . . . . . 82

Pre-Ride Inspections . . . . . . . 84

Starting the Engine . . . . . . . . 87

Stopping the Engine . . . . . . . 90

Driving Safely . . . . . . . . . . . . 91

Emission Control . . . . . . . . . 108

Maintenance . . . . . . . . . . . . 110

Specifications . . . . . . . . . . . 172

Polaris Products . . . . . . . . . 174

Troubleshooting . . . . . . . . . . 176

Warranty . . . . . . . . . . . . . . . 182

Maintenance Log . . . . . . . . . 190

Index. . . . . . . . . . . . . . . . . . . . . 194

Safety

Understand the Warnings

Always follow the age guidelines for your ATV. Never allow a younger child to ride on or

drive the ATV. Make sure all operators have completed an approved ATV safety training

course such as the SVIA RiderCourse

and understand all warnings and the owner's manual

before driving the ATV.

Know Your ATV Before Riding

Parents must help their children learn the proper and safe way to ride an ATV. Read the

owner's manual with your children before starting the engine for the first time, and review it

with them periodically afterwards.

Safety

Safety Training

ATV safety training is a top priority for Polaris. When you purchased your new ATV, your

dealer instructed you on the authorized ATV RiderCourse

available to you and your eligi-

ble family members. This training is included in the purchase price of your ATV. Polaris

strongly encourages you and your age eligible family members who will be riding the ATV

to take the ATV RiderCourse

In addition, you were provided with printed material and a video or DVD that instructs oper-

ators on safe operating procedures. You should review this information with your child on a

regular basis.

If you purchased a used Polaris ATV, you can take the ATV RiderCourse

by calling ATV

Enrollment Express at (800) 887-2887 or by visiting www.atvsafety.org. Purchasers of a

used Polaris ATV will be charged for this training.

Safety

The following signal words and symbols appear throughout this manual and on your vehicle.

Your safety is involved when these words and symbols are used. Become familiar with their

meanings before reading the manual.

The safety alert symbol, on your vehicle or in this

manual, alerts you to the potential for injury.

WARNING

The safety alert warning indicates a potential

hazard that may result in serious injury or death.

CAUTION

The safety alert caution indicates a potential haz-

ard that may result in minor injury or damage to

the vehicle.

CAUTION

A caution indicates a situation that may result in

damage to the vehicle.

NOTE:

A note will alert you to important information or

instructions.

Safety

WARNING

Failure to follow the warnings in this manual can result in severe injury or death.

A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than

other vehicles such as motorcycles and cars. A collision or rollover can occur quickly, even during

routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precau-

tions.

Read and understand the owner's manual and all warnings before operating a Polaris ATV.

Safety

• Read this manual and all labels carefully.

Follow all operating procedures.

• Never operate an ATV without proper

instruction. Take a training course. Pur-

chasers of a new Polaris ATV and age eli-

gible family members are entitled to take

the ATV RiderCourse

. Contact ATV

Enrollment Express at (800) 887-2887 or

visit www.atvsafety.org for information

on enrollment in the ATV RiderCourse

• Always follow the age guidelines for

your vehicle: Y-12 90cc models are

designed for children not less than 12

years of age and Y-6 50cc models are

designed for children not less than 6 years

of age. No child under the age of 16

should ride any ATV designed and sold

for an adult.

• Do not allow other children to ride this

ATV unless they have read the manual,

seen the instructional video or DVD and

taken and completed an approved ATV

safety training course such as the ATV

RiderCourse

• Always avoid operating an ATV on any

paved surfaces, including sidewalks,

driveways, parking lots and streets.

• Never operate an ATV on any public

street, road or highway, including dirt or

gravel roads.

Safety

• Never operate an ATV without wearing

an approved helmet that fits properly.

Always wear eye protection (goggles or

face shield), gloves, boots, a long-sleeved

shirt or jacket, and long pants.

• Never consume alcohol or drugs before

or while operating this ATV.

• Never operate at excessive speeds.

Always travel at a speed which is proper

for the terrain, visibility and operating

conditions, and your experience.

• Never attempt jumps or other stunts.

• Never tow or pull an object behind the

ATV.

• Always inspect your ATV each time you

use it to make sure it is in safe operating

condition. Always follow the inspection

and maintenance procedures and sched-

ules described in this manual.

• Always keep both hands on the handle-

bars and both feet on the footrests of the

ATV during operation.

• Always go slowly and be extra careful

when operating on unfamiliar terrain.

Always be alert to changing terrain con-

ditions when operating the ATV.

• Never operate on excessively rough, slip-

pery or loose terrain.

Safety

• Always follow proper procedures for

turning as described in this manual. Prac-

tice turning at low speeds before attempt-

ing to turn at faster speeds. Do not turn at

excessive speed.

• Always have the ATV checked by an

authorized Polaris dealer if it has been

involved in an accident.

• Never operate the ATV on hills too steep

for the ATV or for your abilities. Practice

on smaller hills before attempting larger

hills.

• Always follow proper procedures for

climbing hills as described in this manual.

Check the terrain carefully before you

start up any hill. Never climb hills with

excessively slippery or loose surfaces.

Shift your weight forward. Never open

the throttle suddenly or make sudden gear

changes. Never go over the top of any hill

at high speed.

• Always follow proper procedures for

going down hills and for braking on hills

as described in this manual. Check the

terrain carefully before you start down

any hill. Shift your weight rearward.

Never go down a hill at high speed. Avoid

going down a hill at an angle which

would cause the vehicle to lean sharply to

one side. Go straight down the hill where

possible.

Safety

• Always follow proper procedures for

crossing the side of a hill as described in

this manual. Avoid hills with excessively

slippery or loose surfaces. Shift your

weight to the uphill side of the ATV.

Never attempt to turn the ATV around on

any hill until you have mastered the turn-

ing technique described in this manual on

level ground. Avoid crossing the side of a

steep hill.

• Always use proper procedures if you stall

or roll backwards when climbing a hill.

To avoid stalling, maintain a steady speed

when climbing a hill. If you stall or roll

backwards, follow the special procedure

for braking described in this manual. Dis-

mount on the uphill side or to either side

if pointed straight uphill. Turn the ATV

around and remount, following the proce-

dure described in this manual.

• Always be careful of skidding or sliding.

On slippery surfaces, such as ice, go

slowly and be very cautious in order to

reduce the chance of skidding or sliding

out of control.

Safety

• Always check for obstacles before oper-

ating in a new area. Never attempt to

operate over large obstacles, such as

rocks or fallen trees. Always follow

proper procedures when operating over

obstacles as described in this manual.

• Avoid operating the ATV through deep or

fast flowing water. If you cannot avoid

water which exceeds the recommended

maximum depth (see page 106), go

slowly, balance your weight carefully

avoiding sudden movements, maintain a

slow and steady forward motion, do not

make sudden turns or stops, and do not

make sudden throttle changes.

• Wet brakes may have reduced stopping

ability. Test your brakes after leaving

water. If necessary apply them lightly

several times to let friction dry out the

pads.

• Always use the size and type of tires

specified in this manual. Always maintain

proper tire pressure as described in this

manual.

• Never modify an ATV through improper

installation or use of accessories.

• Never exceed the stated load capacity for

an ATV.

• Always remove the ignition key when the

vehicle is not in use to prevent unautho-

rized use or accidental starting.

FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product

Safety Commission at 1-800-638-2772, or Polaris at 1-800-342-3764.

Safety

Equipment Modifications

We are concerned for the safety of our customers and for the general public. Therefore, we

strongly recommend that consumers do not install on a Polaris ATV any equipment that may

increase the speed or power of the vehicle, or make any other modifications to the vehicle for

these purposes. Any modifications to the original equipment of the vehicle create a substan-

tial safety hazard and increase the risk of bodily injury.

The warranty on your Polaris ATV is terminated if any equipment has been added to the

vehicle, or if any modifications have been made to the vehicle, that increase its speed or

power.

NOTE: The addition of certain accessories may change the handling characteristics of the ATV. Use

only Polaris-approved accessories, and familiarize yourself with their function and effect on

the ATV.

Youth

Section

Know Your ATV

PARENTS: Polaris Youth ATVs are equipped with a speed control system to allow adults to

limit the speed of the vehicle for the rider's skill and experience. More information on speed

limiting functions can be found beginning on page 138.

These units are not designed for adult use. Serious damage to the vehicle may occur if the

maximum rider weight capacity is exceeded. See the specifications section beginning on

page 172 for your ATV's capacity.

CHILDREN: Before you ride your new Polaris ATV, there are some important things that

you need to know. Your safety and the safety of others is the most important thing to think

about at all times. As the driver of the ATV, you must learn how to keep yourself and those

around you safe while you're riding.

Pay attention when you see this symbol:

This is the safety alert symbol. When you see this symbol on your ATV or in this manual it

means PAY ATTENTION because you could die or be seriously injured if you don't follow the

instructions.

Know Your ATV

Before you have an adult start the engine for you for the first time, let's learn about the con-

trols on your new ATV.

1. Engine Stop Switch - When the engine is running, push this button down to shut the

engine off quickly. The button must be up before you can start the engine again.

2. Horn Button - Press the horn button to sound the horn.

3. Throttle Control - Press the throttle lever with your thumb when you want the ATV to

go forward. Always make sure the throttle control does not stick before you drive your

ATV. Read more about it on page 25.

3. Throttle Control

1. Engine Stop Switch

2. Horn Button

Know Your ATV

4. Kick-Start Lever - If your battery is

too weak to start your ATV, you can

push down on the kick-start lever with

your foot to start the engine. Have an

adult show you how it works. Read

more about how to use the kick-start on

page 80.

4. Kick-Start Lever

Know Your ATV

5. Gas Cap - The gas cap has to be taken

off when an adult puts gas in your ATV.

Never take the gas cap off. Always

make sure it's tightly closed.

Always have an adult put gas in your

ATV. Never try to do it yourself.

6. Seat Latch - The seat latch is under the

left edge of the seat. Reach under the

left rear fender and pull back on the

latch to remove the seat. To replace the

seat, set it in place and push down on

the seat above the latch. Always make

sure the seat is locked in place before

riding.

5. Gas Cap

6. Seat Latch

Know Your ATV

7. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the

ATV. The left lever controls the rear brake. The right lever controls the front brake.

Always squeeze both brake levers at the same time.

Always squeeze both brake levers at the same time or you could lose control of the ATV and

be seriously injured. Always take your thumb off the throttle lever when you squeeze the

brake levers.

7. Rear Brakes

7. Front Brakes

Know Your ATV

8. Ignition Switch - The ignition switch key

must be turned on before pushing the start

button. You can also use this key to turn off

the engine.

9. Tether Strap and Switch - The tether strap

must always be attached snugly to your right

wrist and to your ATV every time you drive.

If you fall off your ATV, the tether strap will

pull away from the switch and the engine

will stop.

Never ride without the tether strap attached to your right wrist and to your ATV. Be careful not

to let the cord get tangled around the handlebars or any part of your body.

9. Tether Switch

8. Ignition Switch

Know Your ATV

Let's review the three ways to stop the

engine of your ATV:

1. Push the engine stop switch down.

2. Pull the tether strap off the ATV.

3. Turn the key off.

Pre-Ride Check

We're almost ready to have an adult start your ATV. But before the ATV is started for the first

time, you must do a Pre-Ride Check. In fact, every time you want to ride you must have an

adult help you check some things on your ATV before starting it. Let's learn about these

things now.

n Make sure the throttle doesn't stick. Check this by pushing the throttle lever toward the

handlebar and then letting go. The lever should come right back to where it was before

you pushed it. If it comes back slowly or stays close to the handlebar, the ATV has a

sticky throttle. This means that something is wrong or broken and must be fixed before

you can ride your ATV safely.

Never start the engine if you have a sticky throttle. You could be seriously hurt if you ride with

a sticky throttle. Have an adult or your Polaris dealer fix the throttle before you ride.

Pre-Ride Check

n Make sure the brakes don't stick. Check the brake levers by squeezing them toward the

handlebar and then letting go. They should come right back to where they were before

you squeezed. If they go back slowly or stay close to the handlebar, your ATV has sticky

brakes. They must be fixed before you can ride your ATV safely.

Never start the engine if your ATV has sticky brakes. You could be seriously hurt if you ride

with sticky brakes. Have an adult or your Polaris dealer fix the sticky brakes before you ride.

n Have an adult check to see if your ATV needs more gas. Children must never add their

own gasoline. This must always be done by an adult. Before anyone adds gasoline to

your ATV they must read the instructions and warnings on page 74 of this manual.

Always have an adult put gas in your ATV. Never try to do it yourself.

Pre-Ride Check

n If you used the storage area under the seat, make sure the seat is locked in place.

n Have an adult check the engine oil level when the engine is cold. The engine is very hot

after it has been running and it can burn your skin if you touch it. Children must never

check the oil on their own. An adult should always be in charge of keeping the gas and

oil levels at the full marks.

n This last check is done with the engine running. You must check to make sure that all

three ways to stop the engine of your ATV are working the way they should. Do you

remember what they are? If you can't remember the three ways to stop the engine, go

back to page 24 and review. Then have an adult help you start the engine. Practice stop-

ping the engine all three ways.

Riding Rules

Now you're ready to learn about riding your Polaris ATV. There are some things you can do

and there are some things you must never do. Rules are very important when you're driving

an ATV. Adults have riding rules, too. The rules help keep us safe when we ride.

X The adult with you is your teacher. Always pay attention to what your teacher says so

you can learn how to always drive safely.

Let's learn how to ride!

Always follow the safe riding rules found on the next pages. You or others around you could

be seriously hurt if you don't follow the safe riding rules.

Riding Rules

X Always wear the right kind of clothing and safety

gear when riding your ATV.

Helmet: Your helmet is very important for safe riding. A

helmet can prevent a severe head injury.

Eye Protection: Always wear shatterproof goggles or a

helmet face shield, and always keep them clean so you

can see where you're driving.

Gloves: Wear gloves to protect your hands from sun and

wind. Gloves will also protect your hands from scrapes

and scratches.

Boots: Wear sturdy boots to keep your feet dry. Boots

will also protect your feet and ankles from scrapes and

scratches.

Clothing: Make sure your clothing fits properly. If it's

too small, it could keep you from moving easily when

you shift your weight. If it's too big, it could hang down and get caught in a moving part.

Wear long sleeves and long pants to protect your arms and legs.

Helmet

Eye

Protection

Gloves

Boots

Long Pants

Long

Sleeves

Riding Rules

X Always attach the tether strap to your right wrist

and to the ATV before riding.

X Make sure you know where you're going to drive

before your ATV is started. Make sure the area is

safe all around your ATV.

X Your ATV is made for one person. Never carry a

passenger. A passenger will make the ATV

harder to drive. You may lose control and hurt

yourself and your passenger.

X Always drive your ATV while sitting down. Keep

both hands on the handlebars and keep both feet

on the footrests.

X Always be alert and pay attention to where you're driving. Pay attention to other drivers,

and be even more careful around them because you don't know what they're going to do.

X Never follow another ATV too closely. You need lots of time and space to stop your

ATV.

X Never tow or pull an object behind the ATV.

Riding Rules

X Never ride alone. An adult should always be watching you in case you need help.

Always drive within the sight of an adult.

X Never ride on public trails.

X Don't ride your ATV on roads or over railroad tracks. Your ATV makes noise that will

keep you from hearing cars, trucks or trains that may be coming towards you.

X Don't ride at night. Your ATV doesn't have lights that are safe for driving in the dark.

X Learn where there are lakes, rivers, ponds and ditches in your driving area. Stay away

from them.

X Never ride on frozen water. You could get hurt or you could even die. All ice can be dan-

gerous!

X Ride your ATV only where you know it is safe to drive and where you have permission

to drive. Be careful of the things around you.

X Always be a polite driver. (Don’t drive through the flower garden or over the little trees

you planted!)

X Always do your best to help take care of nature.

Respect your ATV;

respect your environment;

and you will earn

the respect of everyone.

Enjoy riding your new Polaris ATV!

Adult

Section

Safety Decals

Warning decals have been placed on the ATV for your protection. Read and follow the

instructions on each decal carefully. If any of the decals shown in this manual differ from the

decals on your ATV, always read and follow the instructions of the decals on the ATV.

If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a

replacement. Replacement safety decals are provided by Polaris at no charge. The part num-

ber is printed on the decal.

Safety Decals

Operation Warning

WARNING

Improper ATV use can result in SEVERE

INJURY OR DEATH.

Always use an approved helmet and protec-

tive gear. Never use on public roads. Never

carry passengers. Never use with drugs or

alcohol.

NEVER operate: without proper training or

instruction; at speeds too fast for your skills

or the conditions; on public roads - a colli-

sion can occur with another vehicle; with a

passenger - passengers affect balance and

steering and increase risk of losing control.

ALWAYS use proper riding techniques to

avoid vehicle overturns on hills and rough

terrain and in turns; avoid paved surfaces - pavement may seriously affect handling and control.

LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF

OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.

Safety Decals

Age Warning

WARNING

• Kids under age 6 should NEVER oper-

ate this ATV. Kids under 6 have an

increased chance of losing control,

which could result in severe injury or

death.

• Adult supervision is required.

• Make sure operators follow Owner's

Manual and labels.

• Make sure operators watch the safety

video or DVD and complete the ATV

RiderCourse

• Never operate this ATV on HILLS

steeper than 15 degrees 15

°. To

prevent flipover on hilly terrain, use

throttle and brakes gradually.

Safety Decals

Tire Pressure Warning

WARNING

IMPROPER TIRE PRESSURE OR

OVERLOADING can cause loss of

control, resulting in SEVERE INJURY

OR DEATH.

TIRE PRESSURE IN PSI (KPa):

FRONT 3 (20.7) REAR 3 (20.7)

MAXIMUM WEIGHT CAPACITY,

INCLUDING DRIVER AND CARGO,

IS 90 LBS. (41 KG).

Safety Decals

No Passenger Warning

WARNING

NEVER ride as a passenger.

Passengers can cause a loss of control,

resulting in SEVERE INJURY or DEATH.

Safety Decals

Clutch Cover Warning

WARNING

NO STEP

• Moving parts hazard under belt-clutch

guard. To prevent serious injury, do not

operate vehicle with guard removed.

• Do not touch clutch cover, cover may

become hot.

• Do not modify engine or clutch. Doing

so can cause part failure, possible

imbalance, and excessive engine RPM

which can result in serious injury or

death.

Driver Warnings

Be sure to read all of the following warnings about

driving hazards and how to avoid them.

These warnings are provided for your child's

safety. Be sure to explain to your young driver that

the following hazards MUST be avoided at all times.

Driver Warnings

WARNING

POTENTIAL HAZARD

Operating this ATV without proper instruction.

WHAT CAN HAPPEN

The risk of an accident is greatly increased if the operator does not know how to operate the ATV

properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARD

Beginning and inexperienced operators should complete the ATV RiderCourse

offered by Polaris

through the SVIA. They should then regularly practice the skills learned in the course and the oper-

ating techniques described in the Owner's Manual.

For more information about the ATV RiderCourse

contact ATV Enrollment Express at (800) 887-

2887 or visit www.atvsafety.org.

Driver Warnings

WARNING

POTENTIAL HAZARD

Failure to follow the age recommendations for this ATV.

WHAT CAN HAPPEN

Use by children of ATVs that are not recommended for their age can lead to severe injury or death of

the child.

Even though a child may be within the age group for which some ATVs are recommended, he or she

may not have the skills, abilities, or judgment needed to operate the ATV safely and may be involved

in a serious accident.

HOW TO AVOID THE HAZARD

Follow the age recommendations for this ATV.

Driver Warnings

WARNING

POTENTIAL HAZARD

Carrying a passenger on this ATV.

WHAT CAN HAPPEN

Carrying a passenger greatly reduces your ability to balance

and control this ATV.

Carrying a passenger could cause an accident, resulting in harm

to you and/or your passenger.

HOW TO AVOID THE HAZARD

Never carry a passenger. The purpose of the long seat is to allow the operator to shift position as

needed during operation. It is not intended for passengers.

Driver Warnings

WARNING

POTENTIAL HAZARD

Operating this ATV on paved surfaces, including sidewalks,

paths, parking lots and driveways.

WHAT CAN HAPPEN

The ATV tires are designed for off-road use. Paved surfaces

may seriously affect handling and control of the ATV, and

may cause the vehicle to go out of control.

HOW TO AVOID THE HAZARD

Avoid operating the ATV on pavement whenever possible. If

you must ride on a paved surface, go slowly and do not

make sudden turns or stops.

Driver Warnings

WARNING

POTENTIAL HAZARD

Operating this ATV on public streets, roads or highways.

WHAT CAN HAPPEN

You can collide with another vehicle.

HOW TO AVOID THE HAZARD

Never operate this ATV on any paved or unpaved public

street, road or highway.

In many states it is illegal to operate ATVs on public

streets, roads and highways.

Driver Warnings

WARNING

POTENTIAL HAZARD

Operating this ATV without wearing protective gear.

WHAT CAN HAPPEN

Operating without an approved helmet increases the risk

of a severe head injury or death in the event of an acci-

dent. Operating without eye protection and protective

clothing can also result in injury.

HOW TO AVOID THE HAZARD

Always wear an approved helmet that fits properly.

Always wear eye protection (goggles or face shield),

gloves, boots, long-sleeved shirt or jacket, and long

pants.

Driver Warnings

WARNING

POTENTIAL HAZARD

Operating this ATV after consuming alcohol or drugs.

WHAT CAN HAPPEN

Your judgment could be seriously affected.

You may react more slowly.

Your balance and perception will be affected.

You could have an accident.

HOW TO AVOID THE HAZARD

Never consume alcohol or drugs before or while driving

this ATV.

Driver Warnings

WARNING

POTENTIAL HAZARD

Operating this ATV at excessive speeds.

WHAT CAN HAPPEN

Increases your chances of losing control of

the ATV, which can result in an accident.

HOW TO AVOID THE HAZARD

Always travel at a speed which is proper for

the terrain, visibility and operating conditions;

and your experience.

WARNING

POTENTIAL HAZARD

Failure to inspect the ATV before operating.

Failure to properly maintain the ATV.

WHAT CAN HAPPEN

Increases the possibility of an accident or

equipment damage.

HOW TO AVOID THE HAZARD

Always inspect your ATV each time you use it

to make sure the ATV is in safe operating con-

dition. Always follow the inspection and main-

tenance procedures and schedules described

in the Owner's Manual.

Driver Warnings

WARNING

POTENTIAL HAZARD

Attempting jumps and other stunts.

WHAT CAN HAPPEN

Attempting stunts increases the chance of an accident,

including an overturn.

HOW TO AVOID THE HAZARD

Never attempt jumps, or other stunts. Avoid exhibition

driving (don't show off).

Driver Warnings

WARNING

POTENTIAL HAZARD

Removing hands from handlebars or feet from footrests during operation.

WHAT CAN HAPPEN

Removing even one hand or foot can make it harder to control the ATV or could cause you to lose

your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may touch

the rear wheels, which could injure you or cause an accident.

HOW TO AVOID THE HAZARD

Always keep both hands on the handlebars and both feet on the footrests of your ATV during opera-

tion.

Driver Warnings

WARNING

POTENTIAL HAZARD

Failure to use extra care when operating this ATV on

unfamiliar terrain.

WHAT CAN HAPPEN

You can come upon hidden rocks, bumps, or holes,

without enough time to react. This could cause the

ATV to overturn or go out of control.

HOW TO AVOID THE HAZARD

Go slowly and be extra careful when operating on

unfamiliar terrain.

Always be alert to changing terrain conditions when operating the ATV.

Driver Warnings

WARNING

POTENTIAL HAZARD

Failure to use extra caution when operating on exces-

sively rough, slippery or loose terrain.

WHAT CAN HAPPEN

Operating on excessively rough, slippery or loose terrain

could cause loss of traction or loss of control, which

could result in an accident or overturn.

HOW TO AVOID THE HAZARD

Do not operate on excessively rough, slippery or loose

terrain until you've learned and practiced the skills nec-

essary to control the ATV on such terrain.

Always use extra caution on rough, slippery or loose terrain.

Driver Warnings

WARNING

POTENTIAL HAZARD

Turning improperly.

WHAT CAN HAPPEN

Improper turns could cause loss of control

and lead to a collision or overturn.

HOW TO AVOID THE HAZARD

Always follow proper procedures for turning

as described in the owner's manual.

Practice turning at slow speeds before

attempting to turn at faster speeds.

Never turn at excessive speed.

WARNING

POTENTIAL HAZARD

Towing or pulling an object behind the ATV.

WHAT CAN HAPPEN

A wagon, sled or other object towed behind

an ATV does not have brakes or steering. The

object may overturn or collide with other

objects and cause serious injuries.

HOW TO AVOID THE HAZARD

Never tow or pull an object behind the ATV.

Driver Warnings

WARNING

POTENTIAL HAZARD

Climbing hills improperly.

WHAT CAN HAPPEN

Improper hill climbing could cause loss of control or overturn.

HOW TO AVOID THE HAZARD

Always follow proper procedures for climbing hills as

described in the Owner's Manual beginning on page 98.

Always check the terrain carefully before you start up any hill.

Never climb hills with excessively slippery or loose surfaces.

Shift your weight forward.

Never open the throttle suddenly. The ATV could flip over backwards. Never go over the top of any

hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side

of the hill.

Driver Warnings

WARNING

POTENTIAL HAZARD

Going down a hill improperly.

WHAT CAN HAPPEN

Driving downhill improperly could cause loss of control or

ATV overturn.

HOW TO AVOID THE HAZARD

Always follow proper procedures for going down hills as

described in the Owner's Manual. See page 104.

NOTE: A special technique is required when braking as you go downhill.

Always check the terrain carefully before you start down any hill. Shift your weight rearward. Never

go down a hill at high speed.

Avoid going down a hill at an angle, which would cause the vehicle to lean sharply to one side. Go

straight down the hill when possible.

Driver Warnings

WARNING

POTENTIAL HAZARD

Improperly crossing hills and turning on hills.

WHAT CAN HAPPEN

Improperly crossing or turning as hills could cause loss of

control or overturn.

HOW TO AVOID THE HAZARD

Never try to turn the ATV around on any hill until you've

mastered the turning technique (on level ground) as

described in the owner's manual. See page 102. Use extra

caution when turning on any hill. Avoid crossing the side of

a steep hill.

When crossing the side of a hill:

Always follow proper procedures as described in the owner's manual. Avoid hills with excessively

slippery or loose surfaces. Shift your weight to the uphill side of the ATV.

Driver Warnings

WARNING

POTENTIAL HAZARD

Stalling, rolling backwards or improperly dismounting while climb-

ing a hill.

WHAT CAN HAPPEN: The ATV could overturn and cause injury.

HOW TO AVOID THE HAZARD: Maintain steady speed when

climbing a hill.

If you lose all forward speed: Keep your weight uphill. Apply the

front brakes gradually (right lever). When fully stopped, apply the

rear brake as well (left lever) and then lock the parking brake.

If you begin rolling backwards: Keep weight uphill. Never apply engine power. Never apply the rear

brake while rolling backwards. Apply the front brake slowly. When fully stopped, apply rear brake as

well, and then lock the parking brake. Dismount on uphill side, or to either side if pointed straight

uphill. Turn the ATV around and remount, following the procedure described in the Owner's Manual.

See page 102.

Driver Warnings

WARNING

POTENTIAL HAZARD

Skidding or sliding.

WHAT CAN HAPPEN

Skidding or sliding can cause loss of control.

If the tires regain traction unexpectedly, the

ATV could overturn.

HOW TO AVOID THE HAZARD

On slippery surfaces such as ice, travel slowly

and use extra caution to reduce the chance of

skidding or sliding out of control.

WARNING

POTENTIAL HAZARD

Improperly operating over obstacles.

WHAT CAN HAPPEN

Operating over obstacles could cause loss of

control or overturn.

HOW TO AVOID THE HAZARD

Before operating in a new area, check for

obstacles.

Avoid operating over large obstacles such as

rocks and fallen trees when possible. If

unavoidable, use extreme caution and always

follow proper procedures as outlined in the

owner's manual.

Driver Warnings

WARNING

POTENTIAL HAZARD

Riding on frozen lakes and rivers.

WHAT CAN HAPPEN

Severe injury or death can result if the ATV

and/or the operator break through the ice.

HOW TO AVOID THE HAZARD

Never ride your ATV on a frozen body of

water.

WARNING

POTENTIAL HAZARD

Operating this ATV with improper tires, or with

improper or uneven tire pressure.

WHAT CAN HAPPEN

Use of improper tires, or operation of the ATV

with improper or uneven tire pressure, could

cause loss of control or accident.

HOW TO AVOID THE HAZARD

Always use the size and type of tires specified

in the owner's manual for the ATV.

Always maintain proper tire pressure as

stated in the specifications section of the

owner's manual.

Driver Warnings

WARNING

POTENTIAL HAZARD

Operating the ATV through deep or fast-flowing water.

WHAT CAN HAPPEN

Tires may float, causing loss of traction and loss of control, which could lead to an accident or over-

turn.

HOW TO AVOID THE HAZARD

Avoid operating the ATV through deep or fast-flowing water. If it's unavoidable to enter water that

exceeds the recommended maximum depth (see page 106), travel slowly, balance your weight

carefully, avoid sudden movements, and maintain a slow and steady forward motion. Do not make

sudden turns or stops, and do not make sudden throttle changes.

Wet brakes may have reduced stopping ability. Always test the brakes after leaving water. If neces-

sary, apply them several times to let friction dry out the pads.

Driver Warnings

WARNING

POTENTIAL HAZARD

Overloading the ATV.

WHAT CAN HAPPEN

Overloading the ATV could cause changes in

handling, which could lead to an accident.

HOW TO AVOID THE HAZARD

Never exceed the stated load capacity for this

ATV.

If equipped with racks, cargo should be prop-

erly distributed and securely attached.

WARNING

POTENTIAL HAZARD

Operating the ATV with improper modifica-

tions.

WHAT CAN HAPPEN

Improper installation of accessories or modifi-

cation of the ATV may cause changes in han-

dling which could lead to an accident.

HOW TO AVOID THE HAZARD

Never modify the ATV through improper

installation or use of accessories. All parts

and accessories added to the vehicle must be

genuine Polaris Industries Inc. or equivalent

components designed for use on this ATV and

should be installed and used according to

approved instructions.

Driver Warnings

WARNING

Safe operation of this rider-active vehicle

requires good judgement and physical skills.

Persons with cognitive or physical disabilities

who operate this vehicle have an increased

risk of overturns and loss of control which

could result in severe injury or death. Do not

allow disabled persons to operate this vehicle.

WARNING

Damaged components can cause loss of con-

trol resulting in serious injury or death. After a

rollover or an accident, have a qualified ser-

vice dealer check the complete vehicle includ-

ing, but not limited to, brakes, throttle and

steering for possible damage.

WARNING

Hot components can cause serious burns. Do

not touch hot exhaust system components.

Hot components could cause a fire if exposed

to combustible materials such as dry grass

and weeds. Always inspect the underside of

the ATV after driving through tall grass,

weeds, brush and other tall ground cover.

Promptly remove any grass or debris clinging

to the vehicle.

WARNING

Leaving the keys in the ignition can lead to

unauthorized use of the vehicle resulting in

serious injury or death. Always remove the

ignition key when the vehicle is not in use.

Vehicle Identification Numbers

Record your ATV's identification

numbers and key number in the

spaces provided. Remove the spare

key and store it in a safe place. An

ignition key can be duplicated only by

ordering a Polaris key blank (using

your key number) and mating it with

one of your existing keys. The igni-

tion switch must be replaced if all

keys are lost.

Vehicle Model Number: ____________________________________________________________________

Frame Identification Number: ________________________________________________________________

Engine Serial Number: _____________________________________________________________________

Key Number (on the key): __________________________________________________________________

Engine

Serial Number

Frame Identification

Number

Features and Controls

Main Key Switch

Turn the key clockwise to the ON

position before starting the engine. To

avoid draining the battery, always turn

the key to the OFF position when the

engine is not running.

WARNING

Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury

or death. Always remove the ignition key when the vehicle is not in use.

Key

Features and Controls

Engine Stop Switch

The engine will not start or run when the stop

switch is down, in the OFF position. Its pur-

pose is to provide the operator with a quick

means of engine shutdown in case of stuck

throttle or other emergency.

NOTE: Both the main switch and the engine stop

switch shut off all electrical power to the

entire vehicle. To stop the engine quickly,

push the stop switch down.

Choke Lever

Use the choke to start a cold engine. Push the choke lever to the left before starting the

engine. When the engine starts, gradually return the choke lever to the OFF position as the

engine warms up and runs smoothly.

Stop Switch

Choke Lever

Start Button

Horn

Features and Controls

Horn Button

Use the horn for emergencies and to let others know you’re near.

Engine Start Button

The start button is located slightly above the choke lever.

1. Attach the tether strap securely to the vehicle and to the rider's right wrist.

2. Turn the key to the ON position.

3. Lock the parking brake.

4. Push the engine stop switch up to the ON position.

5. Press the start button.

Features and Controls

Throttle Controls

WARNING

Operating an ATV with sticking or improperly operating throttle controls could cause an accident and

lead to severe injury or death.

Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your

dealer for service if throttle problems arise.

Failure to check or maintain proper operation of the throttle system can result in an accident if the

throttle lever sticks during operation. Always check the lever for free movement and return before

starting the engine. Also check occasionally during operation.

Features and Controls

Throttle Lever

Press the throttle lever toward the handlebar to

increase engine speed and vehicle movement.

Engine speed returns to idle when the lever is

released.

This ATV is equipped with an Electronic Throttle

Control (ETC), which is designed to reduce the

risk of a frozen or stuck throttle. If the throttle

cable should stick in an open position when the

operator releases the throttle lever, the engine will

stop and power to the rear wheels will cease.

WARNING

The Electronic Throttle Control (ETC) stops the engine in the event of a throttle system malfunction

and is provided for your safety. Do not attempt to modify the ETC system or replace it with any after

market throttle mechanism.

Throttle

Lever

Features and Controls

Brakes

Squeeze both brake levers toward the handlebar at the same time to apply the brakes. The left

lever controls the rear brakes. The right lever controls the front brakes.

WARNING

Applying only one brake could cause loss of control and result in serious injury or death. Always

apply both brakes at the same time.

Rear Brakes

Front Brakes

Features and Controls

Brakes

Parking Brake

1. Squeeze the left brake lever.

2. Push the parking brake lock down

to lock the brake lever in place.

3. Release the brake lever.

4. To release the parking brake lock,

squeeze and release the brake

lever. The parking brake will

release automatically.

WARNING

Operating the ATV while the parking brake is engaged could cause an accident resulting in serious

injury or death. It could also result in driveline or engine damage. Always be sure to disengage the

parking brake before operating the ATV.

Locked

Not Locked

Features and Controls

Brakes

Parking Brake

The CVT system is always in forward gear. Using the throttle to warm the engine will cause

the vehicle to move forward if the parking brake is not locked. Always lock the parking

brake before starting the engine. Always lock the parking brake whenever the vehicle is left

unattended.

Features and Controls

Lights

WARNING

Polaris Youth ATVs are not equipped with lights that are designed for driving in the dark. Do not

operate this ATV after dark. Use caution and drive at reduced speeds in conditions of reduced visi-

bility. This ATV is designed for off-road use only. Do not operate this ATV on streets or highways.

Features and Controls

Fuel System

WARNING

Gasoline is highly flammable and explosive under certain conditions.

• Always exercise extreme caution whenever handling gasoline.

• Always refuel with the engine stopped, and outdoors or in a well ventilated area.

• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or

where gasoline is stored.

• Do not overfill the tank. Do not fill the tank neck.

• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change

clothing.

• Never start the engine or let it run in an enclosed area. Engine exhaust fumes are poisonous and

can cause loss of consciousness or death in a short time.

• Turn the fuel valve off whenever the ATV is stored or parked. See page 77.

Features and Controls

Fuel System

WARNING

The engine exhaust from this product contains chemicals known to cause cancer, birth defects or

other reproductive harm.

Operate this vehicle only outdoors or in well-ventilated areas.

Features and Controls

Fuel System

Gas Cap

The fuel tank filler cap is located

directly below the handlebars. Use

unleaded gasoline with a minimum

pump octane of 87. Refer to the

specifications section beginning on

page 172 for fuel tank capacity.

Gas Cap

Features and Controls

Fuel Valve

The fuel valve is located on the

left side of the ATV. It has three

settings.

OFF: For vehicle storage and

when transporting.

ON: For normal operation.

RES: For reserve supply if main

supply is exhausted.

NOTE:

The reserve setting allows

operation for approximately

7-10 miles (11-16 km).

Always refill the gas tank as

soon as possible after using

the main supply. Always

return the valve to the ON

position after refueling.

OFF RESON

Features and Controls

Footwell Riser

The removeable footwell risers on the Outlaw 50 improve riding ergonomics and provide

comfort for shorter operators. An operator will also have better control of the ATV when

both feet can remain firmly planted on either the footwells or the risers. If the operator's legs

are long enough to comfortably reach the footwells without the risers, the risers can be

removed. See the following page.

Features and Controls

Footwell Riser

1. Remove the rubber caps covering

the screw access holes.

2. Remove the screws and nuts

securing the footwell riser to the

footwell.

3. Remove the riser.

4. Reverse the procedure to reinstall

the footwell riser for shorter

operators.

Screw

Cap

Nut

Features and Controls

Kick-Start Lever

If the battery becomes too weak to start the

engine, use the kick-start lever to start the engine

until the battery is serviced.

1. Position the vehicle on a level surface.

2. Lock the parking brake.

3. Fold out the kick-start lever on the left side of

the vehicle.

4. Push the engine stop switch up to the ON

position.

5. Turn the key to ON.

6. Place your foot on the kick-start, then thrust your heel downward to crank the engine.

7. After the engine has started, fold the kick-start lever back into place.

Kick-Start Lever

Features and Controls

Kick-Start Lever

8. If the kick-start lever is not installed, remove the lever from the under-seat storage area.

9. Remove the plug from the kick-start access hole on the left side of the vehicle.

NOTE: Store the plug in a secure location. Always reinstall the access hole plug whenever the kick-

start lever is removed from the vehicle.

10. Install the kick-start lever through the access hole.

Break-in Period

The break-in period for your new Polaris 4-cycle ATV is defined as the first ten hours of

operation, or the time it takes to use the first two full tanks of gasoline. No single action on

your part is as important as following the procedures for a proper break-in. Careful treatment

of a new engine will result in more efficient performance and longer life for the engine. Per-

form the following procedures carefully.

CAUTION

Excessive heat build-up during the first three hours of operation will damage close-fitted engine

parts. Do not operate at full throttle or high speeds for extended periods during the first three hours

of use.

Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the

recommended oil. Never substitute or mix oil brands.

Break-in Period

1. Fill the fuel tank with gasoline. See page 74.

2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the

proper range. See page 121.

3. Drive slowly at first. Select an open area that allows room to familiarize yourself with

vehicle operation and handling.

4. Vary throttle positions. Do not operate at sustained idle.

5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride

inspection checklist. See page 84.

6. Perform the following maintenance at the end of the break-in period.

Item Remarks

See

Page

Engine oil change Perform break-in oil change 122

Oil pre-filter screen Clean filter with oil change 123

Transmission oil Perform break-in oil change 126

Valve clearance See your dealer for inspection and adjustment --

Pre-Ride Inspection

WARNING

If a proper inspection is not done before each use, severe injury or death could result. Always

inspect the ATV before each use to ensure it's in proper operating condition.

Pre-Ride Checklist

Item Remarks Page

Brake system / lever travel Ensure proper operation 141, 145

Front suspension Inspect, lubricate if necessary 118

Rear suspension Inspect, lubricate if necessary 118

Steering Ensure free operation, lubricate if neces-

sary

146, 148

Pre-Ride Inspection

Pre-Ride Checklist

Item Remarks Page

Tires Check condition and pressure 155

Wheels / fasteners Inspect, ensure fastener tightness;

check that axle nuts are secured by

cotter pins

157, 157

Fuel and oil Check and fill as needed 74, 76

Throttle Check for proper operation 25, 68, 69

Engine stop switch Check for proper function 66

Daytime running lights (if equipped) Check for proper operation 159

Brakelight Check for proper operation 158

Pre-Ride Inspection

Pre-Ride Checklist

Item Remarks Page

Air filter, pre-filter Inspect, clean or replace 152

Drive chain Check condition and slack; refer to drive

chain adjustment

149

Frame nuts, bolts, fasteners Inspect, ensure tightness --

Loose or damaged components Visually inspect for any damaged

components or loose fasteners

Riding gear Wear helmet, goggles, protective

clothing

Starting the Engine

WARNING

Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness result-

ing in severe injury or death. Never run an engine in an enclosed area.

CAUTION

Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm

up for several minutes before operating.

Starting the Engine

1. Lock the parking brake.

2. Turn the fuel valve on.

3. Sit on the vehicle.

4. Attach the tether strap to the ATV and

to your wrist.

5. If the engine is cold, use full choke by

pushing the choke lever all the way to

the left. Do not use the choke when

starting a warm engine.

NOTE: The choke is fully on when the lever is pushed completely to the left. The choke is off when

the lever is pushed completely to the right. The choke can be adjusted gradually, depending

on how much choke is needed for starting.

Full Choke

Choke Off

Starting the Engine

6. Push the engine stop switch up to the ON position.

7. Turn the ignition key to ON.

NOTE: Do not press the throttle while starting the engine.

8. Squeeze the rear brake lever and press the start button. The rear brake lever must be

engaged for the engine to start.

9. Activate the starter for a maximum of five seconds, releasing the button when the engine

starts. If it doesn't start, release the starter, wait five seconds, then activate for another

five seconds. Repeat until the engine starts.

10. If the engine slows or stops, position the choke lever half way to allow proper engine

warm up. Vary the RPM slightly with the throttle to aid in warm up.

11. When the engine idles smoothly, push the choke lever completely to the right.

Stopping the Engine

1. Release the throttle completely.

2. Apply the brakes until the vehicle stops moving.

3. Stop the engine.

4. Lock the parking brake.

NOTE: There are three ways to stop the engine.

• Turn the key off.

• Push the engine stop switch down.

• Pull the tether strap off the ATV.

NOTE: To avoid draining the battery, always turn the key to the OFF position when the engine is not

running.

WARNING

A rolling vehicle can cause property damage and serious injury. Always apply the parking brake

after stopping the engine.

Driving Safely

Riding Gear

Always wear clothing suited to the type of riding. ATV

riding requires special protective clothing for comfort

and to reduce the chance of injury.

Helmet

Wearing a helmet can prevent a severe head injury.

Whenever riding a Polaris vehicle, always wear a helmet

that meets or exceeds established safety standards.

Approved helmets in the USA and Canada bear a U.S.

Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the

ECE 22.05 label. The ECE mark consists of a circle sur-

rounding the letter E, followed by the distinguishing

number of the country which has granted approval. The

approval number and serial number will also be dis-

played on the label.

Helmet

Eye

Protection

Gloves

Boots

Long Pants

Long

Sleeves

051039

0006.31

Driving Safely

Riding Gear

Eye Protection

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris

vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris

recommends wearing approved Personal Protective Equipment (PPE) bearing markings such

as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

Gloves

Off-road style gloves with knuckle pads are the best for comfort and protection.

Boots

The best footwear is a pair of strong over-the-calf boots with low heels.

Clothing

Always wear long sleeves and long pants to protect arms and legs. Riding pants with knee-

pads and a jersey with shoulder pads provide the best protection.

Driving Safely

Driving Procedure

1. Sit upright with both feet on the footrests and

both hands on the handlebars.

2. Lock the parking brake.

3. Start the engine and allow it to warm up.

4. Check your surroundings and determine your

path of travel.

5. Slowly squeeze and release the left brake lever.

6. Slowly press the throttle with your right thumb

and begin driving.

7. Drive slowly at first. Practice turning and using

the throttle and brakes on level surfaces.

Driving Safely

Making Turns

Your ATV is equipped with a solid rear axle,

which drives both rear wheels equally at all

times. This means that the wheel on the outside

of the turn must travel a greater distance than the

inside wheel when turning, and the inside tire

must slip traction slightly. To turn, steer in the

direction of the turn, leaning your upper body to

the inside of the turn while supporting your

weight on the outer footrest. This technique

alters the balance of traction between the rear

wheels, allowing the turn to be made smoothly.

NOTE: Practice making turns at slow speeds.

WARNING

Turning at sharp angles or at excessive speeds can result in vehicle overturn and lead to serious

injury. Avoid turning at sharp angles. Never turn at high speeds.

Driving Safely

Driving Over Obstacles

Be alert! Look ahead and learn to read the ter-

rain you're traveling on. Be constantly alert

for hazards such as logs, rocks and low hang-

ing branches.

WARNING

Severe injury or death can result if your vehicle

comes in contact with a hidden obstacle. Not

all obstacles are immediately visible. Travel

with caution in unfamiliar terrain.

Driving Safely

Driving on Slippery Surfaces

WARNING

Failure to exercise care when operating on slippery surfaces can result in loss of tire traction and

cause loss of control, accident, and serious injury or death.

Never apply the brakes during a skid.

Do not operate on excessively slippery surfaces.

Always reduce speed and use additional caution.

Driving Safely

Driving on Slippery Surfaces

Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing

weather, follow these precautions:

1. Slow down when entering slippery areas.

2. Maintain a high level of alertness, reading

the trail and avoiding quick, sharp turns,

which can cause skids.

3. Correct a skid by turning the handlebars in

the direction of the skid and shifting your

body weight forward.

Driving Safely

Driving Uphill

WARNING

Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could

cause loss of control or overturn and result in serious injury or death.

Avoid climbing steep hills (15

° maximum).

Use extreme caution when operating on hills, and follow proper operating procedures outlined in the

owner's manual.

Driving Safely

Driving Uphill

Whenever traveling uphill, follow these

precautions:

1. Always travel straight uphill.

2. Avoid steep hills (15

° maximum).

3. Keep both feet on the footrests.

4. Transfer your weight forward.

5. Proceed at a steady rate of speed and

throttle opening.

6. Remain alert and be prepared to take

emergency action. This may include

quick dismounting of the vehicle.

15° Maximum

100

Driving Safely

Driving Across Hillsides

WARNING

Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting

in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures

as outlined in the owner's manual.

101

Driving Safely

Driving Across Hillsides

Sidehilling can be a dangerous type of driving and should be avoided if at all possible. If you

do enter into a situation where sidehilling is necessary, follow these precautions:

1. Slow down.

2. Lean into the hill, transferring your

upper body weight uphill while keep-

ing your feet on the footrests.

3. Steer slightly into the hill to maintain

direction.

NOTE: If the vehicle begins to tip, quickly turn

the front wheel downhill, if possible, or

dismount on the uphill side immedi-

ately!

102

Driving Safely

Turning Around on a Hill

If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn

around.

1. Stop the vehicle and lock the parking brake while keeping body weight uphill.

2. Shut off the engine.

3. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight

uphill.

WARNING

Improper hill climbing procedures could cause loss of control or overturn and result in serious injury

or death.

Avoid climbing steep hills (15

° maximum).

Use extreme caution when operating on hills, and follow proper operating procedures outlined in the

owner's manual.

103

Driving Safely

Turning Around on a Hill

4. Staying uphill of the ATV, turn the handle-

bars full left.

5. While holding the brake, release the park-

ing brake lock and slowly release the brake,

allowing the ATV to roll around to your

right until it's pointing across the hill or

slightly downward.

6. Lock the parking brake and remount the

ATV from the uphill side, keeping body

weight uphill.

7. Restart the engine.

8. Squeeze the rear brake lever.

9. Release the parking brake and drive slowly,

controlling speed with the rear brake, until

the ATV is on more level ground.

8 ft. (2.4 m)

104

Driving Safely

Driving Downhill

Whenever descending a hill, follow these

precautions:

1. Drive directly downhill.

2. Transfer your weight to the rear of the

vehicle.

3. Slow down.

4. Apply the front and rear brakes at the

same time, and very slightly, to aid in

slowing.

WARNING

Excessive speed can cause loss of control

and lead to serious injury or death. Always

operate slowly when traveling downhill.

105

Driving Safely

Parking on a Hill or Incline

Avoid parking on a hill or incline if pos-

sible. If it's unavoidable, follow these

precautions:

1. Turn the engine off.

2. Lock the parking brake.

3. Always block the rear wheels on the

downhill side as shown in the illus-

tration.

4. Turn the fuel valve off.

106

Driving Safely

Driving Through Water

Your ATV can safely operate through shallow

water. The recommended maximum depth for your

ATV is below the bottom of the footrests. Follow

these procedures when operating through water:

1. Determine water depths before driving through

water.

2. If crossing a stream, choose a crossing where

both banks have gradual inclines.

3. Proceed slowly, avoiding rocks and obstacles if

possible.

4. After driving through water, dry the brakes by applying light pressure to the levers

(while moving) until braking action is normal. If you do not perform this procedure,

your brakes may be ineffective.

Maximum Water Depth

107

Driving Safely

Driving Through Water

Avoid operating your ATV through deep or fast flowing water. If the ATV is operated in

deeper water than recommended, it's critical to have it serviced as outlined in the mainte-

nance chart beginning on page 110. The following areas need special attention: engine oil,

gearcase oil, front and rear gearcases (if equipped) and all grease fittings.

CAUTION

Major engine damage can result from driving this ATV in deeper water than recommended. If your

vehicle becomes immersed or is operated in water that exceeds the bottom of the footrests, take it

to your dealer for service before starting the engine.

108

Emission Control Systems

Noise Emission Control System

Do not modify the engine, intake or exhaust components, as doing so may affect compliance

with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level require-

ments.

Operation on Public Lands in the U.S.A.

Your Polaris vehicle has a spark arrestor that was tested and qualified to be in accordance

with the USDA Forest Service Standard 5100-1C. Federal law requires that this spark arres-

tor be installed and functional when the vehicle is operated on public lands.

Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR 8343.

Violations are subject to monetary penalties. Federal regulations can be viewed online at

www.gpoaccess.gov/ecfr/.

Crankcase Emission Control System

This engine is equipped with a closed crankcase system. Blow-by gases are forced back to

the combustion chamber by the intake system. All exhaust gases exit through the exhaust

system.

109

Emission Control Systems

Exhaust Emission Control System

The emissions from the exhaust of this vehicle are controlled by engine design, including

factory-set fuel delivery and ignition. The engine and related components must be main-

tained at Polaris specifications to achieve optimal performance.

Engine idle speed is the only adjustment Polaris recommends that the operator perform. Any

other adjustments should be performed by an authorized Polaris dealer.

The emissions label is located on the clutch cover or engine case near the clutch box.

NOTE: The installation of devices that effectively increase exhaust emissions beyond their legal lim-

its will void all manufacturer warranties and may violate laws governing the registration and

operation of this vehicle.

Electromagnetic Interference

This spark ignition system complies with Canadian ICES-002.

This vehicle complies with European directives 97/24/EC and 89/336/EEC.

110

Maintenance

Periodic Maintenance Chart

To help you perform routine maintenance, a tool kit is provided in the storage compartment

under the seat.

Maintenance intervals in the following charts are based upon average riding conditions and

an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe

use must be inspected and serviced more frequently. Record maintenance and service in the

Maintenance Log beginning on page 190.

111

Maintenance

Periodic Maintenance Chart

Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the

need for replacement parts, use genuine Polaris parts available from your Polaris dealer.

NOTE: Service and adjustments are critical. If you're not familiar with safe service and adjustment

procedures, have a qualified dealer perform these operations.

Severe Use Definition

• Frequent immersion in mud, water or sand

• Racing or race-style high RPM use

• Prolonged low speed, heavy load operation

• Extended idle

• Short trip cold weather operation

112

Maintenance

Periodic Maintenance Chart

Maintenance Chart Key

X Perform these operations more often under severe use, such as in dirty or wet condi-

tions, to purge water or dirt contamination from grease fittings and other critical components.

E Emission-related service (Failure to conduct this maintenance will not void the emis-

sions warranty but may affect emissions.)

Q Dealer service item.

WARNING

Improperly performing the procedures marked with a Q could result in component failure and lead to

serious injury or death. Have an authorized Polaris dealer perform these services.

113

Maintenance

Periodic Maintenance Chart

Item Maintenance Interval

(whichever comes first)

Remarks

See

Page

Hours Calendar Miles (Km)

Q Steering -- Daily -- Check each day before operating

the vehicle. Make adjustments as

needed. See the Pre-Ride Check-

list.

Front suspension -- Daily --

Rear suspension -- Daily --

Tires -- Daily --

Brake lever travel -- Daily --

Brake system -- Daily --

Wheels/fasteners -- Daily --

Frame fasteners -- Daily --

Engine oil level -- Daily --

E Air filter, pre-filter & main

element

-- Daily -- Inspect; clean often; replace as

needed

152

Air box sediment tube -- Daily -- Drain deposits when visible --

Headlamp/tail lamp -- Daily -- Check operation; apply dielectric

grease if replacing

158

159

114

Maintenance

Periodic Maintenance Chart

X Perform these procedures more often for vehicles subjected to severe use.

E Emission-Related Service

Q Have an authorized Polaris dealer perform these services.

Item Maintenance Interval

(whichever comes first)

Remarks

See

Page

Hours Calendar Miles (Km)

Drive chain -- Daily -- Inspect daily; adjust and lubricate

if needed

149

CVT housing (if equipped) -- Weekly -- Drain water as needed, check

often if operating in wet conditions

133

Break-in Maintenance After first 10 hours of operation Perform break-in maintenance 82

XQ Brake lever travel/brake

freeplay

10 Monthly 100 (160) Inspect regularly 141

145

E Spark plug 10 Monthly 100 (160) Clean; check condition; adjust

gap; replace as needed

128

Idle speed 10 Monthly 100 (160) Check; adjust as needed 137

QE Choke 10 Monthly 100 (160) Check for proper operation; see

your dealer for adjustments

115

Maintenance

Periodic Maintenance Chart

Item Maintenance Interval

(whichever comes first)

Remarks

See

Page

Hours Calendar Miles (Km)

Battery 20 Monthly 200 (320) Check terminals; clean; test 160

X Engine oil change 30 6 M 300 (480) Drain and change the oil 122

X Transmission oil 40 12 M 400 (640) Drain and change the oil 126

X Oil pre-filter screen 40 12 M 400 (640) Clean filter at every oil change;

clean annually if ATV is operated

less than 10 hours

123

X General lubrication 50 3 M 500 (800) Lubricate all fittings, pivots,

cables, etc.

QE Valve clearance 50 3 M 500 (800 Check clearance; see your dealer

for adjustments

Carburetor float bowl 50 6 M 500 (800) Drain bowl periodically and prior

to storage

QE Throttle cable/ETC switch 50 6 M 500 (800) Inspect; adjust; lubricate; replace

if necessary

QE Choke cable 50 6 M 500 (800) Inspect; adjust; lubricate; replace

if necessary

116

Maintenance

Periodic Maintenance Chart

X Perform these procedures more often for vehicles subjected to severe use.

E Emission-Related Service

Q Have an authorized Polaris dealer perform these services.

Item Maintenance Interval

(whichever comes first)

Remarks

See

Page

Hours Calendar Miles (Km)

E Carburetor air intake

ducts/flange

50 6 M 500 (800) Check for proper sealing/air leaks --

Q Drive belt 50 6 M 500 (800) See your Polaris dealer --

XQ Brake pad wear 50 6 M 500 (800) See your Polaris dealer --

QE Fuel system 100 12 M 1000 (1600) Check for leaks at tank cap, lines,

fuel valve, filter, pump, carburetor;

replace lines every two years

QE Fuel filter 100 12 M 1000 (1600) Change filter 125

X Engine mounts 100 12 M 1000 (1600) Inspect --

Exhaust muffler/pipe 100 12 M 1000 (1600) Inspect --

Q Ignition timing 100 12 M 1000 (1600) Inspect --

117

Maintenance

Periodic Maintenance Chart

Item Maintenance Interval

(whichever comes first)

Remarks

See

Page

Hours Calendar Miles (Km)

X Wiring 100 12 M 1000 (1600) Inspect for wear, routing, security;

apply dielectric grease to connec-

tors subjected to water, mud, etc.

Q Clutches (drive and driven) 100 12 M 1000 (1600) Inspect; clean; replace worn parts --

Q Front wheel bearings 100 12 M 1000 (1600) Inspect; replace as needed --

Spark arrestor 300 36 M 3000 (4800) Clean out 134

Q Toe adjustment -- Inspect periodically; adjust when

parts are replaced

146

118

Maintenance

Lubrication Guide

XPerform these procedures more often for vehicles subjected to severe use

Item Lube Method

Engine Oil Polaris Synthetic Youth Oil

or Synthetic SAE 40

See page 120.

Gearcase (Transmission)

Oil Level

Premium AGL Synthetic

Gearcase Lube

See page 126.

Drive Chain Polaris Chain Lube or SAE 80/

See page 149.

X Front Suspension

(A-Arm)

Polaris All Season Premium

Grease or grease conforming

to NLGI No. 2

Inspect; tighten fasteners;

grease (also after washing

ATV or driving in water).

119

Maintenance

Lubrication Guide

Grease Points

120

Maintenance

Engine Oil

Oil Recommendations

Always check and change the engine oil at the intervals outlined in the Periodic Maintenance

Chart beginning on page 110. Oil may need to be changed more frequently if Polaris oil is

not used. Do not use automotive oil. See page 174 for the part numbers of Polaris products.

Under These Operating Conditions Use This Recommended Oil

Outside air temperature is above 32

° F/0° C

Polaris Synthetic Youth Oil

(or Synthetic SAE40)

Outside air temperature is below 32

° F/0° C

Semi-Synthetic 20W-40

CAUTION

Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the

recommended oil. Never substitute or mix oil brands.

121

Maintenance

Engine Oil Check

Maintain the oil level within the safe range on

the dipstick. Do not overfill.

1. Position the vehicle on a level surface.

2. Remove the dipstick. Wipe it dry with a

clean cloth.

3. Reinstall the dipstick completely.

4. Remove the dipstick and check the oil level.

NOTE: A rising oil level between checks in cool

weather driving can indicate contaminants

such as gas or moisture collecting in the

crankcase. If the oil level is over the full/safe

mark, change the oil immediately.

5. Add the recommended oil as needed.

6. Reinstall the dipstick.

Dipstick

Full

Add Oil

{

Safe Range

122

Maintenance

Engine Oil Change

1. Position the vehicle on a level surface.

2. Clean the area around the pre-filter plug.

3. Start the engine. Allow it to idle for two to three minutes.

4. Stop the engine.

CAUTION

Hot oil can cause serious burns to skin. Do not allow hot oil to come into contact with skin.

123

Maintenance

Engine Oil Change

5. Place a drain pan under the engine crankcase.

6. Remove the pre-filter plug. Allow the oil to

drain completely.

7. Wash the oil pre-filter screen with solvent to

remove debris. Allow the screen to air dry.

8. Clean the pre-filter plug. Install a new sealing washer on the plug.

NOTE: The sealing surfaces on the plug and crankcase should be clean and free of burrs, nicks or

scratches.

9. Reassemble the pre-filter screen and spring to the pre-filter plug.

124

Maintenance

Engine Oil Change

10. Reinstall the pre-filter drain plug. Torque to 11 ft. lbs. (15 Nm).

11. Remove the dipstick. Add 29 oz. (850 ml) of the recommended oil. Do not overfill.

NOTE: See the specifications section beginning on page 172 for capacities.

12. Reinstall the dipstick.

13. Start the engine. Allow it to idle for one to two minutes.

14. Stop the engine and inspect for leaks.

15. Check the oil level. Add oil as needed to bring the level to the upper mark on the dip-

stick.

16. Dispose of used oil properly.

125

Maintenance

Fuel Filter

The Polaris ATV is equipped with an in-line fuel filter. This filter should be replaced by your

dealer at the intervals recommended in the Periodic Maintenance Chart beginning on page

110. Do not attempt to clean the fuel filter.

126

Maintenance

Transmission Oil Check

The gearcase fill plug is located on the side of the

gearcase on the right side of the ATV. Maintain

the oil level at the bottom of the fill plug hole

threads.

Always check and change the oil at the intervals

outlined in the Periodic Maintenance Chart

beginning on page 110. Polaris recommends the

use of AGL Synthetic Gearcase Lubricant. See

page 174 for the part numbers of Polaris prod-

ucts.

1. Position the vehicle on a level surface.

2. Remove the fill plug.

3. View the oil level through the fill hole.

4. If the level is low, add the recommended oil.

5. Reinstall the fill plug.

Fill Plug

Drain Plug

127

Maintenance

Transmission Oil Change

1. Position the vehicle on a level surface.

2. Remove the fill plug.

3. Place a drain pan under the gearcase.

4. Remove the drain plug. Allow the oil to drain completely.

5. Clean and reinstall the drain plug. Torque to 14 ft. lbs. (19 Nm).

6. Add the recommended oil. Maintain the oil level at the bottom of the fill plug hole

threads.

7. Reinstall the fill plug. Check for leaks.

8. Dispose of used oil properly.

Gearcase Capacity

Outlaw 50 11.8 oz. (350 ml)

128

Maintenance

Spark Plugs

Refer to the specifications section beginning on page 172 for spark plug and gap specifica-

tions.

Spark plug condition is indicative of engine operation. The spark plug firing end condition

should be read after the engine has been warmed up and the vehicle has been driven at higher

speeds. Immediately check the spark plug for correct color.

CAUTION

Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-rec-

ommended spark plugs.

WARNING

A hot exhaust system and engine can cause serious burns. Wear protective gloves when removing

a spark plug for inspection.

129

Maintenance

Spark Plugs

Normal Plug

The normal insulator tip is gray, tan or light brown. There will be few combustion deposits.

The electrodes are not burned or eroded. This indicates the proper type and heat range for the

engine and the service.

NOTE: The tip should not be white. A white insulator tip indicates overheating, caused by use of an

improper spark plug or incorrect carburetor/throttle body adjustments.

Wet Fouled Plug

The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a

carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of

fouling are excessive oil, use of non-recommended injection oil, improper use of the choke,

or incorrect carburetion adjustments.

Spark Plug Change

1. Remove the spark plug cap.

2. Using the special wrench provided in the tool pouch, rotate the spark plug counterclock-

wise to remove it.

3. Reverse the procedure for spark plug installation. Torque to 14 ft. lbs. (19 Nm).

130

Maintenance

Cylinder Head Torque

Have your dealer check the ATV cylinder head for proper torque at the first service, or after

25 hours.

Vehicle Immersion

If it's impossible to take your ATV to a dealer before starting it, follow the steps outlined

below.

1. Move the ATV to dry land or at the very least, to water below the footrests.

2. Turn the fuel valve off.

3. Check the air box for any water and dry it if water is present.

4. Remove the spark plug.

CAUTION

If your vehicle becomes immersed, major engine damage can result if the vehicle is not thoroughly

inspected. Take the vehicle to your dealer before starting the engine.

131

Maintenance

Vehicle Immersion

5. Loosen the carburetor drain screw.

6. Turn the engine over several times using the electric start.

7. Dry the spark plug and reinstall it, or replace it with a new

plug.

8. Tighten the carburetor drain screw.

9. Turn the fuel valve on.

10. Attempt to start the engine. If necessary, repeat the drying

procedure.

11. Take the ATV to your dealer for service as soon as possible,

whether you succeed in starting it or not.

NOTE: If water has been ingested into the transmission, follow the pro-

cedure on page 133 for drying the CVT.

Drain Screw

132

Maintenance

Constant Variable Transmission (CVT) System

WARNING

Failure to comply with the instructions in this warning can result in severe injury or death.

Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure

may occur at a high speed. The CVT system has been precision balanced. Any modification will

cause the system to be out of balance, creating vibration and additional loads on components.

The CVT system rotates at high speeds, creating large amounts of force on clutch components.

Extensive engineering and testing has been conducted to ensure the safety of this product. How-

ever, as the owner, you have the following responsibilities to make sure this system remains safe:

Always follow all recommended maintenance procedures. See your dealer as outlined in the

owner's manual.

This CVT system is intended for use on Polaris products only. Do not install it in any other product.

Always make sure the CVT housing is securely in place during operation.

133

Maintenance

CVT Drying

There may be some instances when water is accidently ingested into the CVT system. Use

the following instructions to dry it out before operating. The drain plug is located on the bot-

tom of the CVT cover.

1. Remove the drain plug. Allow the water to drain. Reinstall the drain plug.

2. Start the engine. Apply varying throttle for 10-15 seconds to expel the moisture and air-

dry the belt and clutches. Do not hold the throttle wide open for more than 10 seconds.

3. Allow the engine RPM to settle to idle speed.

4. Test for belt slippage. If the belt slips, repeat the process.

5. Take the vehicle to your dealer for service as soon as possible.

CAUTION

Exposure to salt water will cause corrosion to metal components. If your vehicle is operated in salt

water areas, rinse it off frequently with fresh water.

134

Maintenance

Spark Arrestor

To remove accumulated carbon, clean the spark arrestor at the intervals recommended in the

Periodic Maintenance Chart beginning on page 110.

WARNING

Failure to heed these warnings could result in serious injury or death.

Do not perform service on the spark arrestor while the system is hot. Allow components to cool suf-

ficiently before proceeding.

Wear eye protection and gloves.

Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas.

135

Maintenance

Spark Arrestor

1. Remove the three bolts and remove the

arrestor from the end of the muffler.

2. Use a non-synthetic brush to clean the

arrestor screen. A synthetic brush may

melt if components are warm. If necessary,

blow debris from the screen with com-

pressed air.

3. Inspect the screen for wear and damage.

Replace the arrestor if damage is found.

4. Reinstall the arrestor.

5. Torque the bolts to 7 ft. lbs. (9.5 Nm).

Arrestor

Screen

Bolts

136

Maintenance

Carburetor

IMPORTANT: Your Polaris ATV is calibrated at the factory for optimal performance at alti-

tudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4

degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly

rich and the engine loses approximately 3% of its power for each 1000-foot (304.8 m)

increase in elevation. Although this power cannot be regained, adjustments to the carburetor

and drive system can be made to allow more efficient operation. Optional jets, available from

your Polaris dealer, are required for operation above 6,000 feet and temperatures below +40

degrees F. (4 degrees C.).

NOTE: Continuous operation of the engine without proper jetting when required can cause poor per-

formance, overheating or engine damage. See your Polaris dealer for more information about

jetting the ATV for conditions in your area.

137

Maintenance

Carburetor

If the engine idle speed is not satisfactory, and all other conditions are favorable, the carbure-

tor can be adjusted.

1. Start the engine.

2. Lock the parking brake.

3. Allow the engine to run for approximately five minutes.

4. Adjust the carburetor idle screw either in or out until the desired idle RPM is reached.

Turning the screw in (clockwise) will raise RPM. Turning the screw out (counterclock-

wise) will lower RPM.

138

Maintenance

Speed Control System

Per ANSI / SVIA-1-2001 (sec. 6.1.3) AS DELIVERED TO THE CONSUMER, the speed of

youth models is restricted to under 10 MPH for the 50cc models and under 15 MPH for the

90cc models.

The dealer CANNOT, under any circumstances, either prior to the sale or later, even at the

consumer's request, remove or adjust any speed limiting devices.

Your Polaris ATV has an adjustable throttle limiting screw. Speed limiting devices may be

adjusted/removed only by consumers when they determine that their child is capable of han-

dling the additional speed.

Per ANSI / SVIA-1-2001 (sec. 6.2) the unrestricted top speed is less than 15 MPH for the

50cc models and less than 30 MPH for the 90cc models.

139

Maintenance

Speed Control System

Throttle Stop Speed Control System

Use the following procedure to control how far

the throttle opens.

1. Loosen the jam nut.

2. Turn the screw inward to reduce speed or

outward to increase speed.

3. Tighten the jam nut after adjusting.

Jam Nut

Screw

140

Maintenance

Throttle Cable Adjustment

Always check the throttle for smooth operation

before riding. Periodically check the throttle

freeplay. It should be kept between 1/16" and

1/8" (1.5 - 3.2 mm). If adjustment is required,

turn the adjustment nut until the freeplay falls

in to the acceptable limit.

Adjustment

Nut

1/16" - 1/8"

(1.5 - 3.2 mm)

141

Maintenance

Brake Freeplay

Check (measure) the freeplay of the

front and rear brakes at the intervals rec-

ommended in the Periodic Maintenance

Chart beginning on page 110. If the

freeplay isn’t at specification, adjust the

freeplay as outlined on the following

pages.

Brake Freeplay Specifications

Model Front Brake Rear Brake

Outlaw 50 .08”-.12" (2-3 mm) .08”-.12" (2-3 mm)

Measure Freeplay

142

Maintenance

Brake Freeplay

Front Brake Adjustment

1. Position the vehicle on a level surface.

2. Elevate the front of the vehicle by

placing a suitable stand under the

frame. The front tires should be

slightly off the ground.

3. While rotating the left front wheel,

tighten the upper front brake adjuster

nut on the right-hand control.

4. When you begin to feel a slight drag

in wheel rotation, loosen the adjuster

nut one full turn.

Front Brake

Adjuster Nuts

143

Maintenance

Brake Freeplay

Front Brake Adjustment

5. While rotating the right front wheel, tighten the lower front brake adjuster nut on the

right-hand control.

6. When you begin to feel a slight drag in wheel rotation, loosen the adjuster nut one full

turn.

7. Verify that the right-hand brake functions correctly.

8. Verify that brake lever freeplay is at specification. See page 141.

9. Carefully lower the vehicle to the ground.

144

Maintenance

Brake Freeplay

Rear Brake Adjustment

1. Position the vehicle on a level surface.

2. Elevate the rear of the vehicle by placing a suitable

stand under the frame. The rear tires should be

slightly off the ground.

3. While rotating the rear wheels, tighten the rear brake

wing nut at the rear brake drum.

4. When you begin to feel a slight drag in wheel rota-

tion, loosen the wing nut one full turn.

5. Verify that the left hand brake functions correctly.

6. Verify that brake lever freeplay is at specification.

See page 141.

7. Carefully lower the vehicle to the ground.

Rear Brake

Wing Nut

145

Maintenance

Brake Lever Travel

Check brake lever travel at the intervals recommended in the Periodic Maintenance Chart

beginning on page 110. When freeplay specifications can no longer be obtained through

adjustment as outlined on the preceding pages, use the following information to determine

when to service the brakes.

Service the brakes when brake

lever travel reaches the total lever

travel measurement listed in the

table below. Always service the

brakes when there is no longer

sufficient stopping ability at the

specified lever travel setting.

Component Total Lever Travel

Front brake lever 1 3/4" (45 mm)

Rear brake lever 2 1/2" (65 mm)

Measure

Lever

Travel

146

Maintenance

Toe Alignment

Use the following procedure to check the toe alignment of the vehicle. The recommended toe

alignment is 1/8" to 1/4" (3-6 mm) toe out.

1. Set the handlebars in a straight-ahead position.

NOTE: The steering frog can be used as an indicator of whether the handlebars are straight. The frog

should always point straight back from the steering post.

2. Place stands in front of the vehicle, perpendicular to the rear tires.

WARNING

Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to

adjust tie rod alignment. All tie rod adjustments should be performed by an authorized Polaris

dealer.

147

Maintenance

Toe Alignment

3. Tie an elastic string around the stands, making

sure the string just touches the side surface of

the rear tires on each side of the vehicle and

goes around the stands in front of the vehicle.

4. Measure the distance from the string to the rim

at the front and rear of the front rim. Rear mea-

surement should be 1/16" - 1/8" (2-3 mm)

more than the front measurement.

NOTE: If you discover improper alignment, see your

Polaris dealer for service.

Stands

Measure

to rim

148

Maintenance

Steering Inspection

Check the steering assembly periodically for loose nuts and bolts. If any are found, have

your dealer tighten them before operating the ATV.

Camber and Caster

The camber and caster are non-adjustable.

Shock Spring Adjustment

The rear shock absorber springs are adjustable to

increase or decrease spring tension. Rotate the adjuster

either clockwise or counter-clockwise to make adjust-

ments.

Adjuster

149

Maintenance

Drive Chain

Lubricate the drive chain with Polaris chain spray lube or an approved chain lube at the gen-

eral lubrication interval specified in the Periodic Maintenance Chart beginning on page 110.

Lubricate more often under severe use, such as in dirty or wet conditions. See page 174 for

the part numbers of Polaris products.

CAUTION

Washing the drive chain with a high pressure washer or gasoline can cause premature wear and

drive chain failure. Don't use a high pressure washer or gasoline to clean the drive chain.

CAUTION

Adjusting or operating the ATV with improper rear drive chain slack can result in severe damage to

the transmission and drive components. Always make sure the slack is within the stated specifica-

tions.

150

Maintenance

Drive Chain Slack

1. Check the amount of chain slack

by moving the vehicle slightly

forward to gain slack at the top

side of the chain.

2. The chain should have 1/4"-1/2"

(6-12 mm) deflection. If the

chain needs adjustment, use the

procedure on page 151.

1/4"-1/2" (6-12 mm)

Deflection

151

Maintenance

Drive Chain Slack Adjustment

1. Loosen the four rear housing mount bolts.

2. Loosen the chain adjuster lock nut.

3. Turn the chain adjuster clockwise to 1/4"-1/2"

(6-12 mm) deflection.

4. Tighten the chain adjuster lock nut to 18 ft. lbs.

(25 Nm).

5. Tighten the four rear housing mount bolts to 43

ft. lbs. (60 Nm).

CAUTION

Hold the adjuster stud securely while tightening the jam nuts to avoid breaking the stud.

Housing

Mount

Bolts

Chain Adjuster

152

Maintenance

Air Filter

1. Remove the seat. See page 21.

2. Release the air box cover clips and remove

the cover.

3. Remove the foam air filter. Wash the foam

filter in warm soapy water, then rinse and

let dry. If the filter is damaged, install a new

foam filter.

4. Apply a commercially available foam filter

lubricant to the foam filter.

Support

Screen

Cover

Clips

Foam

Filter

Gasket

153

Maintenance

Air Filter

5. Clean away any oil or sediments in the air box.

6. Reinstall the filter and air box cover. Secure the clips.

7. Reinstall the seat.

CAUTION

Never operate the ATV with the filter element removed. Dirt will enter the engine causing rapid wear

and severe damage to the engine.

154

Maintenance

Handlebar Adjustment

The handlebars can be adjusted for rider preference.

1. Remove the pod to access the handlebar bolts.

Loosen the four bolts.

2. Adjust the handlebar to the desired height. Be sure

the handlebars do not hit the gas tank or any other

part of the vehicle when turned fully to the left or

right.

3. Lightly tighten each bolt equally to prevent uneven

gaps in the block. Torque the bolts to 7.3 ft. lbs. (10

Nm).

WARNING

Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts

can cause limited steering or loosening of the handlebars, resulting in loss of control and possible

serious personal injury or death. Follow the adjustment procedures exactly, or see your Polaris

dealer for service.

Bolts

155

Maintenance

Tires

WARNING

Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly

installed tires will affect vehicle handling and could cause an accident resulting in serious injury or

death.

Maintain proper tire pressure as described on the decal on your ATV and in the owner's manual.

Always use original equipment size and type when replacing tires.

Make sure the wheels are installed properly.

Always replace tires when the tread depth measures 1/8" (3 mm) or less.

156

Maintenance

Tire Tread Depth

Always replace tires when tread depth is

worn to 1/8" (3 mm) or less.

Wheel Removal

1. Stop the engine and lock the parking brake.

2. Loosen the wheel bolts slightly.

3. Elevate the side of the vehicle by placing a

suitable stand under the footrest frame.

4. Remove the wheel bolts and remove the

wheel.

1/8" (3 mm)

Wheel

Bolts

157

Maintenance

Wheel Installation

1. Lock the parking brake.

2. Place the wheel in the correct position on the wheel hub. Be sure the valve stem is

toward the outside and rotation arrows on the tire point toward forward rotation.

3. Install the wheel bolts and finger tighten them.

4. Lower the vehicle to the ground.

5. Securely tighten the bolts to 22 ft. lbs. (30 Nm).

Axle and Wheel Nuts

All nuts with a cotter pin installed must be service by an authorized Polaris dealer.

Wheel Hub Tightening

Front wheel bearing tightness and spindle nut retention are critical component operations.

All service must be performed by your authorized Polaris dealer.

158

Maintenance

Tail Light Lamp Replacement

If the brakelight doesn't work, the lamp may

need to be replaced.

1. Remove the two screws securing the lens

cover. Remove the lens cover.

2. Remove the lamp and replace it with a

new recommended lamp.

3. Test the light for proper operation.

4. Reinstall the lens cover.

Screws

Cover

amp

159

Maintenance

Daytime Running Lights Lamp Replacement

If the daytime running lights do not operate, replace the lamps. Polaris recommends that you

install replacement lamps obtained from your authorized Polaris dealer.

1. Disconnect the lights from the harness.

2. Remove the rubber cover from the back of the light assembly.

3. Press the lamp retainer inward and turn it counter-clockwise to remove it. Note the posi-

tion of the lamp positioning tab, then carefully pull the lamp out.

4. Install the new lamp. Make sure the filament is horizontal.

5. Reinstall the lamp retainer. Press the retainer inward and turn it clockwise about 1/4 turn.

6. Start the engine to make sure the lights come on. If the lights do not operate, see your

Polaris dealer for service.

7. Reinstall the rubber cover, and reconnect the lights to the harness.

160

Maintenance

Battery

The battery in your Polaris ATV is a sealed battery. The sealing strip cannot be removed.

Never add water to this type of battery.

Keep the battery terminals and connections free of corrosion. If cleaning is necessary,

remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking

soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat

the terminals with dielectric grease or petroleum jelly.

WARNING

Improperly connecting or disconnecting battery cables can result in an explosion and cause serious

injury or death. When removing the battery, always disconnect the negative (black) cable first. When

reinstalling the battery, always connect the negative (black) cable last.

161

Maintenance

Battery

Battery Removal

1. Remove the three bolts securing the battery

mounting bracket to the vehicle.

2. Remove the mounting bracket and battery.

3. Disconnect the black (negative) battery cable

first. Disconnect the red (positive) battery

cable last.

4. Loosen the two nuts securing the battery plate

to the top of the battery. Remove the plate.

5. Lift the battery out of the mounting bracket.

Mounting

Bracket Bolts

162

Maintenance

Battery

Battery Installation

NOTE:

Always install a fully charged battery. Using a new battery that has not been fully charged can

damage the battery and result in a shorter life. It can also hinder vehicle performance. If

recharging is necessary, use a .5 amp battery charger.

1. Place the fully charged battery in the mounting bracket.

2. Reinstall the battery plate and tighten the two nuts securely to retain the battery in the

mounting bracket.

3. Connect and tighten the red (+) cable first. Connect and tighten the black (-) cable last.

Torque the battery terminal bolts to 3.5 ft. lbs. (4.7 Nm).

4. Install the mounting bracket and battery to the vehicle. Tighten the three bolts.

5. Verify that battery cables are properly routed.

Battery Storage

Whenever the vehicle is not used for a period of three months or more, remove the battery

from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place.

Check battery voltage each month during storage. Recharge as needed to maintain a full

charge.

163

Maintenance

Cleaning

Keeping your ATV clean will not only improve its appearance but it can also extend the life

of various components.

CAUTION

High water pressure may damage components. Polaris recommends washing the vehicle by hand

or with a garden hose, using mild soap.

Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not

allow these types of products to contact the vehicle.

164

Maintenance

Cleaning

Washing the ATV

The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild

soap and water.

1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts

last.

2. Rinse with clean water frequently.

3. Dry surfaces with a chamois to prevent water spots.

Washing Tips

• Avoid the use of harsh cleaners, which can scratch the finish.

• Do not use a power washer to clean the vehicle.

• Do not use medium to heavy duty compounds on the finish.

• Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and

pads may contain dirt particles that will scratch the finish.

165

Maintenance

Cleaning

Washing the ATV

If a high pressure water system is used for cleaning (not recommended), exercise extreme

caution. The water may damage components and could remove paint and decals. Avoid

directing the water stream at the following items:

• Wheel bearings

• Radiator

• Transmission seals

•Brakes

• Cab and body panels

• Labels and decals

• Electrical components and wiring

NOTE: If warning and safety labels are damaged, contact your Polaris dealer for free replacement.

Grease all zerk fittings immediately after washing. Allow the engine to run for a while to

evaporate any water that may have entered the engine or exhaust system.

166

Maintenance

Polishing

Polaris recommends the use of common household aerosol furniture polish for polishing the

finish on your Polaris vehicle. Follow the instructions on the container.

Polishing Tips

• Avoid the use of automotive products, some of which can scratch the finish of your vehi-

cle.

• Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and

pads may contain dirt particles that will scratch the finish.

167

Maintenance

Storage

Exterior

Make necessary repairs and clean the vehicle as recommended. See page 163.

Battery Storage

Remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun

in a cool, dry place. Check battery voltage each month during storage and recharge as needed

to maintain a full charge.

168

Maintenance

Storage

Stabilize the Fuel

Polaris Carbon Clean is a fuel stabilizer and fuel system dryer. It cleans the fuel system, the

combustion chamber and the exhaust ports. It also prevents bacterial growth and promotes

better starting after the storage period.

1. Fill the fuel tank.

2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instruc-

tions on the container for the recommended amount.

NOTE: Carbon clean will also reduce the possibility of bacterial growth in the fuel system.

3. Start the engine and allow it to run for 15-20 minutes so the stabilizer can disperse

through the fuel in the tank and carburetor.

4. Stop the engine.

5. Turn the fuel valve off.

6. Drain the carburetor bowl.

169

Maintenance

Storage

Engine Oil

Change the oil. See page 122.

Air Filter / Air Box

Inspect and clean (or replace) the pre-cleaner and air filter. Clean the air box. Drain the sedi-

ment tube.

Fluid Levels

Inspect fluid levels. Change fluids as recommended in the Periodic Maintenance Chart

beginning on page 110.

• Transmission Oil

•Engine Oil

•Brake Fluid

170

Maintenance

Storage

Lubricate

Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Main-

tenance Chart beginning on page 110.

Storage Area/Covers

1. Make sure tire pressure is at specification.

2. Using suitable supports under the frame, raise the vehicle slightly so that the tires are not

touching the ground.

3. Be sure the storage area is well ventilated.

4. Cover the vehicle with an appropriate cover.

NOTE: Do not use plastic or coated materials. They do not allow enough ventilation to prevent con-

densation, and may promote corrosion and oxidation.

171

Maintenance

Transporting the ATV

Follow these procedures when transporting the ATV.

1. Stop the engine.

2. Place the transmission in gear.

3. Lock the parking brake.

4. Secure the fuel cap, oil cap and seat.

5. Turn the fuel valve off.

6. Always tie the frame of the ATV to the transporting unit securely with suitable straps or

rope. The rack, bumper or handlebars do not offer enough support for tie-down while

transporting the unit.

Accessories

Polaris has a wide range of accessories available for your ATV. Please see your Polaris

dealer.

172

Specifications

Outlaw 50

Rider Capacity 1 Rider

Maximum Weight Capacity 90 lbs. (41 kg)

Displacement 49cc

Cooling Air Cooled

Engine type 4-Stroke

Lubrication Wet Sump

Oil Capacity 30 oz. (900 ml)

Fuel Capacity 1.2 gallons (4.5 liters)

Fuel Reserve Capacity .22 gallons (.85 liters)

Starting Electric with kick-start backup

Drive System Automatic CVT

Final Drive Chain

Front Suspension Single control arm with 3" (7.6 cm) of travel

Rear Suspension Spring over shock with 3" (7.6 cm) of travel

173

Specifications

Outlaw 50

Front/Rear Brakes Drum

Parking Brake Mechanical Lock

Front Tires 16 x 6.5 - 7 (3 psi/20.7 KPa)

Rear Tires 16 x 8 - 7 (3 psi/20.7 KPa)

Dry Weight 210 lbs. (95.3 kg)

Length/Width/Height 48" (122 cm) / 31.5" (80 cm) / 28" (71 cm)

Wheel Base 33" (84 cm)

Ground Clearance 4" (10 cm)

Brake Light Standard

Daytime Running Lights Standard

174

Polaris Products

Part Number Description

Engine Lubricant

2876248 Synthetic Youth Oil (qt/.95 l)

2876249 Synthetic Youth Oil (gal/3.8 l)

2872175 Semi-Synthetic 20W-40 Oil (qt/.95 l)

2872176 Semi-Synthetic 20W-40 Oil (gal/3.8 l)

2870791 Fogging Oil, Aerosol

Gearcase / Transmission Lubricants

2873602 Premium AGL Synthetic Gearcase Lubricant (qt/.95 l)

2872348 Chain Lube, Aerosol

175

Polaris Products

Part Number Description

Grease

2871322 All Season Premium Grease (3 oz./89 ml)

2871423 All Season Premium Grease (14 oz./414 ml)

Miscellaneous Additives

2871326 Carbon Clean Plus

176

Troubleshooting

See your Polaris dealer if you're unable to identify solutions using the following charts.

Engine Turns Over, Fails to Start

Possible Cause Solution

Out of fuel Turn the fuel valve to reserve, refuel

Clogged fuel valve or filter Inspect and clean or replace

Water is present in fuel Drain the fuel system and refuel

Fuel valve is turned off Turn the fuel valve on

Old or non-recommended fuel Replace with new fuel

Fouled or defective spark plug(s) Inspect plug(s), replace if necessary

No spark to spark plug Inspect plug(s), verify stop switch is on

Crankcase filled with water or fuel Immediately see your Polaris dealer

Overuse of choke Inspect, clean and/or replace spark plugs

Clogged fuel filter Replace the filter

Low battery voltage Recharge battery with .5 amp charger

Mechanical failure See your Polaris dealer

177

Troubleshooting

Engine Doesn’t Turn Over

Engine Pings or Knocks

Possible Cause Solution

Low battery voltage Recharge battery with .5 amp charger

Loose battery connections Check all connections and tighten

Loose solenoid connections Check all connections and tighten

Possible Cause Solution

Poor quality or low octane fuel Replace with recommended fuel

Incorrect ignition timing See your Polaris dealer

Incorrect spark plug gap or heat range Set gap to specs or replace plugs

178

Troubleshooting

Engine Backfires

Possible Cause Solution

Weak spark from spark plugs Inspect, clean and/or replace spark plugs

Incorrect spark plug gap or heat range Set gap to specs or replace plugs

Old or non-recommended fuel Replace with new fuel

Incorrectly installed spark plug wires See your Polaris dealer

Incorrect ignition timing See your Polaris dealer

Mechanical failure See your Polaris dealer

Exhaust system leak See your Polaris dealer

179

Troubleshooting

Engine Runs Irregularly, Stalls or Misfires

Possible Cause Solution

Fouled or defective spark plugs Inspect, clean and/or replace spark plugs

Worn or defective spark plug wires See your Polaris dealer

Incorrect spark plug gap or heat range Set gap to specs or replace plugs

Loose ignition connections Check all connections and tighten

Water present in fuel Replace with new fuel

Low battery voltage Recharge battery with .5 amp charger

Kinked or plugged fuel vent line Inspect and replace

Incorrect fuel Replace with recommended fuel

Clogged air filter Inspect and clean or replace

Electronic throttle control malfunction See your Polaris dealer

Other mechanical failure See your Polaris dealer

180

Troubleshooting

Engine Runs Irregularly, Stalls or Misfires

Possible Lean Fuel Mixture Cause Solution

Low or contaminated fuel Add or change fuel, clean the fuel system

Low octane fuel Replace with recommended fuel

Clogged fuel filter Replace filter

Incorrect jetting See your Polaris dealer

Possible Rich Fuel Mixture Cause Solution

Overuse of choke Inspect, clean and/or replace spark plugs

Fuel is very high octane Replace with lower octane fuel

Incorrect jetting See your Polaris dealer

181

Troubleshooting

Engine Stops or Loses Power

Possible Cause Solution

Out of fuel Turn the fuel valve to reserve, refuel

Kinked or plugged fuel vent line Inspect and replace

Water present in fuel Replace with new fuel

Overuse of choke Inspect, clean and/or replace spark plugs

Fouled or defective spark plugs Inspect, clean and/or replace spark plugs

Worn or defective spark plug wires See your Polaris dealer

Incorrect spark plug gap or heat range Set gap to specs or replace plugs

Loose ignition connections Check all connections and tighten

Low battery voltage Recharge battery with .5 amp charger

Incorrect fuel Replace with recommended fuel

Clogged air filter Inspect and clean or replace

Electronic throttle control malfunction See your Polaris dealer

Other mechanical failure See your Polaris dealer

182

Warranty

LIMITED WARRANTY

Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all

components of the Polaris All Terrain Vehicle (ATV) against defects in material or workmanship. Polaris also

gives a one year limited warranty on the final drive chain for failure due to defects. This warranty covers the parts

and labor charges for repair or replacement of defective parts which are covered by this warranty. This warranty

begins on the date of purchase. This warranty is transferable to another consumer during the warranty period

through a Polaris dealer.

REGISTRATION

At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to Polaris

within ten days. Upon receipt of this registration, Polaris will record the registration for warranty. No verification

of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the warranty

entitlement. If you have not signed the original registration and received the “customer copy”, please contact your

dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR ATV IS REGIS-

TERED WITH POLARIS.

Initial dealer preparation and set-up of your ATV is very important in ensuring trouble-free operation. Purchasing

a machine in the crate or without proper dealer set-up will void your warranty coverage.

183

Warranty

WARRANTY COVERAGE AND EXCLUSIONS:

LIMITATIONS OF WARRANTIES AND REMEDIES

The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship.

This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This war-

ranty also does not cover any ATV that has been altered structurally, modified, neglected, improperly maintained,

used for racing, or used for purposes other than for which it was manufactured, or for any damages which occur

during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this war-

ranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing of upholstery mate-

rial, corrosion, or defects in parts, components or the ATV due to fire, explosions or any other cause beyond

Polaris' control.

This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that are not compatible with

the ATV. The exclusive remedy for breach of this warranty shall be, at Polaris' exclusive option, repair or replace-

ment of any defective materials, or components or products. THE REMEDIES SET FORTH IN THIS WAR-

RANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS

WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSE-

QUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS

OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHER-

WISE. Some states do not permit the exclusion or limitation of incidental or consequential damages or implied

warranties, so the above limitations or exclusions may not apply to you if inconsistent with controlling state law.

184

Warranty

WARRANTY COVERAGE AND EXCLUSIONS:

LIMITATIONS OF WARRANTIES AND REMEDIES

ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO

THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS

WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an

implied warranty lasts, so the above limitation may not apply to you if inconsistent with controlling state law.

185

Warranty

HOW TO OBTAIN WARRANTY SERVICE

If your ATV requires warranty service, you must take it to a Polaris dealer authorized to repair Polaris ATVs.

When requesting warranty service you must present your copy of the Warranty Registration form to the dealer.

(THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). Polaris

suggests that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform

warranty service.

Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance

they will contact the appropriate personnel at Polaris.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

If any of the above terms are void because of state or federal law, all other warranty terms will remain in effect.

Recommended Lubricants

1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of Polaris

engine oil.

2. Damage resulting from the use of non-recommended lubricants may not be covered by warranty.

186

Warranty

EXPORTED VEHICLES

EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BUL-

LETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING

DEALER'S AUTHORIZED LOCATION.

This policy does not apply to vehicles that have received authorization for export from Polaris Industries. Dealers

may not give authorization for export. You should consult an authorized dealer to determine this vehicle's war-

ranty or service bulletin coverage if you have any questions.

This policy does not apply to vehicles registered to government officials or military personnel on assignment out-

side the country of the selling dealer's authorized location.

This policy does not apply to Safety Recalls.

How to Get Service

In the country where your vehicle was purchased:

Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer. If you move or are traveling

within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested

from any authorized Polaris dealer who sells the same line as your vehicle.

Outside the country where your vehicle was purchased:

If you are traveling temporarily outside the country where your vehicle was purchased, you should take your

vehicle to an authorized Polaris dealer. You must show the dealer photo identification from the country of the sell-

ing dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be

authorized to perform the warranty repair.

187

Warranty

EXPORTED VEHICLES

How to Get Service

If You Move:

If you move to another country, be sure to contact Polaris Customer Assistance and the customs department of the

destination country before you move. Vehicles importation rules vary considerably from country to country. You

may be required to present documentation of your move to Polaris Industries in order to continue your warranty

coverage. You may also be required to obtain documentation from Polaris Industries in order to register your

vehicle in your new country.

If Purchased From A Private Party:

If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally

purchased, all warranty coverage will be denied.

Notice

If your vehicle is registered outside of the country where it was purchased, and you have not followed the proce-

dure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind.

(Vehicles registered to Government officials or military personnel on assignment outside of the country where the

vehicle was purchased will continue to be covered by the basic warranty.)

For questions call Polaris Customer Assistance:

United States: 1-888-704-5290

Canada: 1-204-925-7100

188

Warranty

U.S.A. EPA Emissions Limited Warranty

This All Terrain Vehicle (ATV) or Off Road Utility Vehicle (ORUV) emissions limited warranty is in addition to

the Polaris standard limited warranty for this vehicle.

Polaris warrants that this vehicle is; (1) designed, built, and equipped to conform at the time of initial sale with

the requirements of 40 CFR 1051 and, (2) free from defects in materials and workmanship that may keep it from

meeting these requirements.

The emissions warranty period for this vehicle begins on the date the vehicle is delivered to the original retail pur-

chaser and ends 30 months (2.5 years) after that date.

This emission-related warranty covers components whose failure would increase an engine's emissions, including

electronic controls, fuel injection, exhaust-gas recirculation, aftertreatment, or any other system utilized in this

vehicle to control emissions. Replacing or repairing other components not covered by this emissions warranty or

the standard warranty is the responsibility of the owner; including the parts, labor and other costs associated with

recommended maintenance.

189

Warranty

U.S.A. EPA Emissions Limited Warranty

The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of Polaris, repair or

replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIM-

ITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS

WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSE-

QUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION,WHETHER ARISING OUT OF EXPRESS

OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHER-

WISE.

ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO

THE WARRANTY PERIOD DESCRIBED HEREIN. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES

NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an implied warranty

lasts, so the above limitation may not apply if it is inconsistent with the controlling state law.

This limited warranty excludes failures not caused by a defect in material or workmanship. This limited warranty

does not cover damage due to accidents, abuse or improper handling, maintenance or use. This limited warranty

also does not cover any engine that has been structurally altered, or any engine that has been used in racing com-

petition. This limited warranty also does not cover physical damage, corrosion or defects caused by fire, explo-

sions or other similar causes beyond the control of Polaris.

If you have any questions regarding your warranty rights and responsibilities, you should contact the Polaris War-

ranty Department at 1-888-704-5290.

190

Maintenance Log

Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and

future owners with an accurate log of maintenance and services performed.

DATE SERVICE

INTERVAL

TECHNICIAN SERVICE PERFORMED / COMMENTS

10 Hours

(Break-in)

40 Hours

50 Hours

80 Hours

191

Maintenance Log

DATE SERVICE

INTERVAL

TECHNICIAN SERVICE PERFORMED / COMMENTS

100 Hours

120 Hours

150 Hours

192

Maintenance Log

DATE SERVICE

INTERVAL

TECHNICIAN SERVICE PERFORMED / COMMENTS

193

Maintenance Log

DATE SERVICE

INTERVAL

TECHNICIAN SERVICE PERFORMED / COMMENTS

194

Index

Accessories. . . . . . . . . . . . . . . . . . 171

Air Filter. . . . . . . . . . . . . . . . 152-153

Axle and Wheel Nuts . . . . . . . . . . 157

Battery

Installation. . . . . . . . . . . . . . 162

Removal . . . . . . . . . . . . . . . 161

Storage. . . . . . . . . . . . . 162, 167

Boots. . . . . . . . . . . . . . . . . . . . . . . . 92

Brake Adjustment, Front . . . 142-143

Brake Adjustment, Rear . . . . . . . . 144

Brake Freeplay . . . . . . . . . . . 141-144

Brake Freeplay Specifications . . . 141

Brake Lever Travel. . . . . . . . . . . . 145

Brake Levers . . . . . . . . . . . . . . . . . 22

Brake, Parking . . . . . . . . . . . . . 71-72

Brakes. . . . . . . . . . . . . . . . . . . . 70-72

Break-in Period . . . . . . . . . . . . 82-83

Camber and Caster . . . . . . . . . . . 148

Carburetor . . . . . . . . . . . . . . 136, 137

Choke Lever . . . . . . . . . . . . . . . . . 66

Cleaning. . . . . . . . . . . . . . . . . . . . 163

Clothing . . . . . . . . . . . . . . . . . . . . . 92

Constant Variable Transmission . 132

CVT Drying. . . . . . . . . . . . . . . . . 133

CVT System . . . . . . . . . . . . . . . . 132

Cylinder Head Torque . . . . . . . . . 130

Daytime Running Lights . . . . . . . 159

Drive Chain . . . . . . . . . . . . . . . . . 149

Drive Chain Slack . . . . . . . . . . . . 150

Drive Chain Slack Adjustment . . 151

Driving Across Hillsides . . . 100-101

Driving Downhill . . . . . . . . . . . . 104

Driving on Slippery Surfaces . 96-97

Driving Over Obstacles . . . . . . . . . 95

Driving Procedure . . . . . . . . . . . . . 93

Driving Through Water. . . . 106-107

Driving Uphill . . . . . . . . . . . . . 98-99

Electronic Throttle Control. . . . . . . 69

Emission Control Systems . . 108-109

Engine Start Button . . . . . . . . . . . . 67

Engine Stop Switch . . . . . . . . . . . . 66

Equipment Modifications . . . . . . . . 15

Eye Protection. . . . . . . . . . . . . . . . . 92

Fuel Filter . . . . . . . . . . . . . . . . . . . 125

Fuel Stabilizer. . . . . . . . . . . . . . . . 168

Fuel System . . . . . . . . . . . . . . . 74-76

Fuel Valve. . . . . . . . . . . . . . . . . . . . 77

Gas Cap. . . . . . . . . . . . . . . . . . . 21, 76

Gearcase Capacity . . . . . . . . . . . . 127

Gloves. . . . . . . . . . . . . . . . . . . . . . . 92

Handlebar Adjustment . . . . . . . . . 154

Helmet . . . . . . . . . . . . . . . . . . . . . . 91

Horn . . . . . . . . . . . . . . . . . . . . . . . . 67

Horn Button . . . . . . . . . . . . . . . . . . 19

195

Index

Key Switch . . . . . . . . . . . . . . . . . . 65

Kick-Start Lever . . . . . . . . . 20, 80-81

K-Turn . . . . . . . . . . . . . . . . . . . . 102

Lamp Replacement

Daytime Running Lights . . 159

Tail Light . . . . . . . . . . . . . . 158

Lights . . . . . . . . . . . . . . . . . . . . . . 73

Lights, Daytime Running . . . . . . 159

Lubrication Guide . . . . . . . . . 118-119

Main Key Switch . . . . . . . . . . . . . 65

Maintenance Chart . . . . . . . . 110-117

Making Turns . . . . . . . . . . . . . . . . 94

Modifications . . . . . . . . . . . . . . . . 15

Oil, Engine . . . . . . . . . . . . . . . . . . 120

Oil Change, Engine . . . . . . . 122-124

Oil Change, Transmission . . . . . . 127

Oil Check, Engine . . . . . . . . . . . . 121

Oil Check, Transmission . . . . . . . 126

Parking on a Hill or Incline . . . . . 105

Periodic Maintenance Chart. 110-117

Polaris Products . . . . . . . . . . . . . . 174

Polishing. . . . . . . . . . . . . . . . . . . . 166

Pre-Ride Inspection . . . . . . . . . 84-86

Product Safety Commission. . . . . . 14

Riding Gear . . . . . . . . . . . . . . . 91-92

Safety Decals

Age Warning . . . . . . . . . . . . 36

Clutch Cover Warning . . . . . 39

No Passenger Warning. . . . . 38

Operation Warning. . . . . . . . 35

Tire Pressure Warning . . . . . 37

Safety Training . . . . . . . . . . . . . . . . 7

Seat Latch . . . . . . . . . . . . . . . . . . . 21

Severe Use. . . . . . . . . . . . . . . . . . 111

Shock Spring Adjustment . . . . . . 148

Signal words . . . . . . . . . . . . . . . . . . 8

Spark Arrestor . . . . . . . . . . . . 134-135

Spark Plug Change . . . . . . . . . . . 129

Spark Plugs . . . . . . . . . . . . . . 128-129

Specifications . . . . . . . . . . . . 172-173

Speed Control System . . . . . . 138-139

Start Button . . . . . . . . . . . . . . . . . . 67

Starting the Engine . . . . . . . . . . 87-89

196

Index

Steering Inspection . . . . . . . . . . . . 148

Stop Switch . . . . . . . . . . . . . . . . . . 66

Stopping the ATV . . . . . . . . . . . . . 24

Stopping the Engine . . . . . . . . . . . . 90

Storage . . . . . . . . . . . . . . . . . 167-170

Switches

Engine Start Button . . . . . . . . 67

Engine Stop Switch . . . . . 19, 66

Horn Button. . . . . . . . . . . . . . 19

Ignition Switch . . . . . . . . . . . 23

Main Key Switch. . . . . . . . . . 65

Tether Switch . . . . . . . . . . . . 23

Tail Light . . . . . . . . . . . . . . . . . . . 158

Tether Strap . . . . . . . . . . . . . . . . . . 23

Throttle . . . . . . . . . . . . . . . . . . . . . 68

Throttle Cable Adjustment . . . . . 140

Throttle Control . . . . . . . . . . . . . . . 19

Throttle Lever . . . . . . . . . . . . . . . . 69

Throttle Stop Speed Control . . . . 139

Tire Tread Depth . . . . . . . . . . . . . 156

Tires. . . . . . . . . . . . . . . . . . . . . . . 155

Toe Alignment. . . . . . . . . . . 146-147

Transmission Oil . . . . . . . . . 126-127

Transporting the ATV . . . . . . . . . 171

Turning Around on a Hill . . 102-103

Vehicle Identification Numbers . . . 64

Vehicle Immersion . . . . . . . . 130-131

Warranty . . . . . . . . . . . . . . . . 188-189

Washing the ATV . . . . . . . . . . . . . 164

Wheel Hub Tightening . . . . . . . . . 157

Wheel Installation. . . . . . . . . . . . . 157

Wheel Nuts . . . . . . . . . . . . . . . . . . 157

Wheel Removal . . . . . . . . . . . . . . 156

Polaris Outlaw 50 Motocycle

Product's Documents

Owner’s Manual

Specifications

Polaris OUTLAW 50 Questions and Answers

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