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TROUBLESHOOTINGGUIDELINE
ALWAYSDISCONNECTTOOLFROMAIRSUPPLYANDREMOVEFASTENERSFROM
MAGAZINEPRIORTOPERFORMINGREPAIRSORCLEARINGJAMS
Page8
SYMPTOM CAUSE FIX
Triggervalve
housing/stem
leaksair
1.Oring/sealscutorworn 1.ReplaceOring/seals
2.Valvepackingwornout 2.Replacetriggervalve
assembly
Caporexhaust
coverleaksair
1.Capsealwornout 1.Replacecapseal
2.Boltsoncaploose 2.Tightenthebolts
3.Exhaustvalvewornout 3.Replaceexhaustvalve
Noseleaksair
1.Boltsonnoseloose 1.Tightenthebolts
2.Bumperwornout 2.Replacethebumper
3.Gasket/oringcutorworn3.Replacegasket/oring
Lackofpoweror
nofuncon
1.Airpressureinsucient 1.Adjustairpressure
properlybetween70120
PSI
2.Lackoflubricant
2.Lubricatepistonoring,
cylinderorexhaustvalve
3.Cylinderspringbroken 3.Replacecylinderspring
4.Wornheadvalveorings 4.Replaceorings
5.Headvalvestuck 5.Disassembleandlubricate
6.Blockedexhaust
6.Checkbumper,head
7.Triggerassemblyworn 7.Replacetriggerassembly
8.Drivernotfunconing
properly
8.Disassembledriverto
clean
Nailsjammed
1.Inwrongspecicaon
bentorpoorqualityofthe
nails
1.Applycorrect
specicaonandqualied
nails
2.Driverbladewornout 2.Replacedriverblade
3.Boltsloose 3.Tightenthebolts
4.Driverguidewornout 4.Replacedriverguide
EXPLOSIONHAZARD
Donotoperatetoolinexplosiveatmospheres,suchasinthepresenceofammableliquids,
gasesorcombusbledust.Sometoolswillcreatesparksthatcanbeanignionsourcefor
areorexplosion.
AIRSUPPLY&CONNECTIONS
Donotuseairsupplypressuresthatexceed120PSI
(8.28baror8.4kg/mm’)
Useonlyclean,regulatedcompressedairasapowersourceforthistool.Donotusebole
gases,combusblegasesoroxygenasapowersourceforthetoolasthetoolmayexplode.
Recommendedoperangpressureis80to110p.s.i.(8.28baror8.4kg/mm’)Donotexceed
therecommendedmaximumoperangairpressureastoolwearwillbegreatlyincreased.
Theairsupplymustbecapableofmaintainingtheoperangairpressureofthetool.Pressure
dropsintheairsupplycanreducethetool’sdrivingpower.
Ifaregulatorfails,thepressuredeliveredtoatoolmustnotexceed1.5mesthemaximumair
pressureor200psig(13.8bar)whicheverisgreater.
Useapressureregulatortoallowvisualinspeconoftheairpressurebeingdeliveredtothe
tool.
AirHoses
Useairhosesthathaveratedpressuresofupto150%ofthemaximumpressurethatcanbe
generatedbythepowersource.Thesupplyhoseshouldcontainangthatwillprovide
quickdisconnecngfromthemaleplugonthetool.
Fings
Installamalepneumacngontotherearcapofthetool,ensuringthatthengallows
thetooltoexhaustanyairinthetoolwhentheairhoseisdisconnected.
Donotusengsthatwillnotallowthetooltoexhaustwhentheairsupplyisdisconnected.
Lubricaon
Useairlinelubricators.Iflubricatorsarenotavailable,orifhoselengthsexceed10feet,
add2dropsofnondetergent20weightoildailyintotheairinletofthetool.
Addtwodropsofnondetergent,20weightoilintothemaleng
.
ColdWeatherStorage
Removeallfastenersfromthetool.
Neverstorethetoolincoldweatherenvironmentsforanyduraonofmeasanyfrost
oriceformaoninthetoolwillcausetoolfailures.
Forprolongedstorage,addtwodropsofoiltotheairinletofthetoolpriortodisconnuing
use.Alsocleantheexteriorofthetoolwithamildsolvent.
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