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TROUBLESHOOTINGGUIDELINE
ALWAYSDISCONNECTTOOLFROMAIRSUPPLYANDREMOVEFASTENERSFROM
MAGAZINEPRIORTOPERFORMINGREPAIRSORCLEARINGJAMS
Page8
SYMPTOM CAUSE FIX
Triggervalve
housing/stem
leaksair
1.O‐ring/sealscutorworn 1.ReplaceO‐ring/seals
2.Valvepackingwornout 2.Replacetriggervalve
assembly
Caporexhaust
coverleaksair
1.Capsealwornout 1.Replacecapseal
2.Boltsoncaploose 2.Tightenthebolts
3.Exhaustvalvewornout 3.Replaceexhaustvalve
Noseleaksair
1.Boltsonnoseloose 1.Tightenthebolts
2.Bumperwornout 2.Replacethebumper
3.Gasket/o‐ringcutorworn3.Replacegasket/o‐ring
Lackofpoweror
nofuncon
1.Airpressureinsufficient 1.Adjustairpressure
properlybetween70‐120
PSI
2.Lackoflubricant
2.Lubricatepistono‐ring,
cylinderorexhaustvalve
3.Cylinderspringbroken 3.Replacecylinderspring
4.Wornheadvalveo‐rings 4.Replaceo‐rings
5.Headvalvestuck 5.Disassembleandlubricate
6.Blockedexhaust
6.Checkbumper,head
7.Triggerassemblyworn 7.Replacetriggerassembly
8.Drivernotfunconing
properly
8.Disassembledriverto
clean
Nailsjammed
1.Inwrongspecificaon
bentorpoorqualityofthe
nails
1.Applycorrect
specificaonandqualified
nails
2.Driverbladewornout 2.Replacedriverblade
3.Boltsloose 3.Tightenthebolts
4.Driverguidewornout 4.Replacedriverguide
EXPLOSIONHAZARD
Donotoperatetoolinexplosiveatmospheres,suchasinthepresenceofflammableliquids,
gasesorcombusbledust.Sometoolswillcreatesparksthatcanbeanignionsourcefor
afireorexplosion.
AIRSUPPLY&CONNECTIONS
Donotuseairsupplypressuresthatexceed120PSI
(8.28baror8.4kg/mm’)
Useonlyclean,regulatedcompressedairasapowersourceforthistool.Donotusebole
gases,combusblegasesoroxygenasapowersourceforthetoolasthetoolmayexplode.
Recommendedoperangpressureis80to110p.s.i.(8.28baror8.4kg/mm’)Donotexceed
therecommendedmaximumoperangairpressureastoolwearwillbegreatlyincreased.
Theairsupplymustbecapableofmaintainingtheoperangairpressureofthetool.Pressure
dropsintheairsupplycanreducethetool’sdrivingpower.
Ifaregulatorfails,thepressuredeliveredtoatoolmustnotexceed1.5mesthemaximumair
pressureor200psig(13.8bar)whicheverisgreater.
Useapressureregulatortoallowvisualinspeconoftheairpressurebeingdeliveredtothe
tool.
AirHoses
Useairhosesthathaveratedpressuresofupto150%ofthemaximumpressurethatcanbe
generatedbythepowersource.Thesupplyhoseshouldcontainafingthatwillprovide
quickdisconnecngfromthemaleplugonthetool.
Fings
Installamalepneumacfingontotherearcapofthetool,ensuringthatthefingallows
thetooltoexhaustanyairinthetoolwhentheairhoseisdisconnected.
Donotusefingsthatwillnotallowthetooltoexhaustwhentheairsupplyisdisconnected.
Lubricaon
Useairlinelubricators.Iflubricatorsarenotavailable,orifhoselengthsexceed10feet,
add2dropsofnon‐detergent20weightoildailyintotheairinletofthetool.
Addtwodropsofnon‐detergent,20weightoilintothemalefing
.
ColdWeatherStorage
Removeallfastenersfromthetool.
Neverstorethetoolincoldweatherenvironmentsforanyduraonofmeasanyfrost
oriceformaoninthetoolwillcausetoolfailures.
Forprolongedstorage,addtwodropsofoiltotheairinletofthetoolpriortodisconnuing
use.Alsocleantheexteriorofthetoolwithamildsolvent.
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